4-20mA Precision Source Ideas

Apr 22, 2011 287 Replies

Given a grounded load, this is the sorta classic 4-20 driver...

ftp://jjlarkin.lmi.net/Ipump.JPG

it uses three precision resistors, but each just scales gain on its own, and none need matching. PSRR and Zout are almost perfect.

Some of those extra Rs and Cs might be deleted; this version is very conservative on stabilities.

John

That's cute. But at our place we are currently batting 0 for 3 on bootstrapping opamp power rails from their own outputs. They love to oscillate. We eventually got them to work, with difficulty.

John

Yes, I saw your "Larkinesque" version :-)

So your needs are for a non-standard 4-20mA device?

0 to +2.5V relative to common produces 4-20mA into a load referenced to common? ...Jim Thompson
| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Remember: Once you go over the hill, you pick up speed

Yes that's right.

John Devereux

Hey, it's unusual for Thompson to issue such compliments.

John

Do you plan on some reference to ensure 4mA at 0V input? ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Remember: Once you go over the hill, you pick up speed

snip

using something like this:

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is cheating?

-Lasse

  1. Yes

  1. It doesn't do what he wants-- it's designed for loop-powered instrumentation.

Best regards, Spehro Pefhany

"it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

There are some relatively new 36V op-amps, but they are generally not cheap.

Best regards, Spehro Pefhany

"it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

a

;)

d

lol, I realised that 10 seconds after I posted, I'm guessing what he needs is what is called type 2 in this:

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dostot/mA.pdf

-Lasse

Right, though it doesn't have the performance hit of the Howland approach for resistor matching. 0.1% resistors are cheap these days, and you can calibrate out any scale error digitally in most modern systems with a single point calibration.

If you _really_ want to get down to just one precision resistor, you can always use a flying capacitor for the level shifting.

;-)

Best regards, Spehro Pefhany

"it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

Now now, don't start...

I may breadboard it over the weekend if I have a chance, see if it's stable. I wouldn't trust the models to tell me that!

John Devereux

No, actually I misread you. 0.4-2.0 V is 4-20mA. The DAC itself can output 0-2.5V which would be 0-25mA. It is driving some process indicators which take "4-20mA" inputs, although I gather they can be scaled to various ranges and offsets.

John Devereux

A circuit like this might work for that:

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My LM317 model doesn't seem to be very good, though, the current out of IADJ doesn't match the datasheet and the reference voltage is all over the place.

Thanks for the application note - I am a bit ignorant of the standard practice in this area. I think it would be "type 3".

John Devereux

No one has mentioned current sense circuits like LTC6101; with one of these on the high side, and a two-transistor translator, you can monitor the current and control it using any old

3V or 5V operational amplifier. A PMOS pass transistor at the (+) rail will control the current, and an NPN transistor with emitter driven by the op amp output, and base at the op amp (+5V?) positive rail, drives the PMOS gate.

You can get over 100V of compliance using high voltage transistors this way.

Ha ha I was just thinking about that. I find all those LTC6943 circuits keep haunting this sort of thing. Jim Williams' personal chip AFAICS.

Yeah, there it is, Figure 17 in AN3. :)

[...]
John Devereux

a

Quite a few still spec'd to +/-22V. I've been looking for them lately, minimum 40V operation to go across 12cell lead-acid batteries, because of the head room the TVS diodes or zeners require. 36V is getting a bit close to the max 30V or 31V seen near end of charge, plus hash and noise and pins from the charger.

Grant.

You didn't give the quiescent current anywhere to go for the '317, of course it's upset by that ;) Hardly needed for a 4-20mA circuit.

Grant.

Only if you make it a two terminal circuit though, classic 4-20mA transmitters are loop powered. Pop in a zener where you need some voltage, and keep quiescent current below 4mA otherwise you get to try 10-50mA, or even 1-5V if the receiver is close by, say in the same cabinet, usually a few options for that industrial stuff.

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