Always hated working on those. Never had a print, they are like $100. One shop where I worked had a print for a much older Pioneer but I don't even have that now.
I think you better be more careful with that power supply or you're going to burn it down. I am a bit familiar with them, and I do fix them, but it is time consuming. Difficult to reverse engiuneer and access is poor.
First of all, some Pioneers use a deflection regulator and the B+ you read at the HOT is not always the main B+, same with the HVOT. I am not sure about the PRO97, it may or may not have discrete HVOT, which is a seperate transistor driving the flyback. Years ago this almost became universal in the better PTVs but many have dropped it in favor of a complex algorithm to keep geometry using the pin modulator, even modifying vertical sweep dynamically to deal with the varying high voltage load.
I don't recall what normal B+ is in these sets, but if there is a regulator after the PS going to the HOT, 119V seems about right.
You have to examine and reverse engineer the thing. Whatever transformer the collector goes to, look for another power transistor going to another pin. If there is, DO NOT remove that darlington again. If the darlington was bad, it must have been leaky, because the last time I had one bad the chopper output went into self destruct immediately.
In this one, it wound up shorted B to E, which for all practical purposes made it an open circuit. How it managed to survive in your case is beyond me, so don't push your luck.
Without knowing what the B+ is supposed to be there are other indicators. (now I am giving out secrets here). For example, somewhere in the set find a 7812 regulator. Look for like 16V at the input pin. A 7812 is a good choice because they are usually fed direct from the main PS. A 7805 or 7809 on a run supply might be fed by a post regulated 12 or 9 volt source.
Another main clue is the raster if you can see one. Is it too small ? Is it too big ? If too small you may indeed have low B+, but don't just jump to that conclusion. If the raster is too big you probably have low HV.The B+ really can't go all that high without triggering shutdown, but a lower HV, if the H scan is seperate, results in a bigger raster because lower HV = higher deflection sensitivity. If you've been in the business long enough to have seen a weak HV recifier tube in a TV, that is abundantly clear.
So you say light dimly, can you turn up the G2 and hit a menu button or something that will invoke an on screen display ? That can give you at least an idea of the geometry even if you can't see normal video.
So report back and we'll see what's up. If you only have like 13V going into a 7812 regulator, I'd say the main B+ is probably low. If the input voltage seems plausible, like at least 14.5V or so, turn your attention to the HV or deflection post regulators.
And see if you can get any idea if the raster is bent out of shape or out of size.
If HOT and HVOT are seperate, a loss of voltage to either will dim it. A deficiency in the HOT will cause low filament voltage, and the raster should be too narrow. A deficiency in the HVOT circuit will also dim it down, but the raster will be too big, and it should be equally horizontally and vertically, usually equally. But don't take that to the bank because of dynamic geometry correction. They may still use it even with discrete HOT and HVOT.
And, don't take that darlington out again, I think you are damn lucky not to have a shorted chopper and a blown fuse. I might not know what the B+ should be, but it certainly shouldn't be 160V. No way it is over 140V.
Here's another little thing might work, look at the pots on the power board. They might be sealed, glued up or melted to prevent tampering, but they might be labelled. If one of them says "140V adj" or "135V adj" that'll tell you. In fact it occurred to me that it should be
135V. I am almost sure, but this is strictly from memory.But that is not necessarily fed directly to the HOT or HVOT. If you had 160V at either you are one fucky lucker to have it still fire up.
Good luck, you'll need it. Last time I had to work on one of those power supplies it took time. Damn nightmare. In this case the darlington was shorted E to B, and I disregarded the in circuit reading because I saw a low value resistor across it. Only by lifting the pin did I find out.
And there is one more little nail in your coffin on these. If you bring it up slow on a variac, it won't start. And it won't start with a lightbulb ballast either. (another secret for another time)
So, I don't think you have a problem in the main PS, but if you did and fixed it without wasting $100 worth of transistors, I would personally write you a diploma. What a bitch, especially without a print.
JURB