They have some newer, larger dies that are maybe practical for commodity PCB fab. The original (narrow die, row of elliptical bump) style are definitely challenging without HDI ($$$).
I'd love to use some, but I haven't had any jobs needing quite that much power density!
The simplest circuit is just a resistor across the coil, forget the diode. Size from the peak current at switch off and highest permissible transistor voltage. e.g. Use 30R for 8A 240V. If efficiency not paramount and a robust solution wanted as in OP app then it is the KISS answer.
The epc parts are unpackaged bga/flipchip GaN parts. Outrageous transconductance and low capacitances per amp, but hard to use and especially rework. Pity they don't package them.
--
John Larkin Highland Technology, Inc
picosecond timing precision measurement
jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
Looks that way. These engines use PWM to fire the solenoid injectors, so yes you have to shorten the timing interval as you speed up, but you also need to increase the pulse width to get more juice in there per detonation. You also have to worry about retard/advance on top of all that, but that's another matter.
This was about driving a solenoid, in the context of pumping fuel? I'm a bit confused. That will be inductive when the plunger is stationary, resistive when the plunger is moving, and inductive again when the plunger hits bottom. So, to get metered fuel, don't you need to repeat the pulses? And, to atomize the fuel, don't you want to modulate the stroke velocity?
Driving 'a solenoid' in this context is intrinsically going to be complicated.
the solenoid in a regular fuel injector is just an on/off valve atomizing is done by the nozzle at the tip, metering is done by how long it is open and the (constant) fuel pressure
Inital pulse is wider to obtain staturation to get the injector open as fast as possible. Some use a current sense to detect others use time.
Once the initial Peak demand period has past, then it uses PWM to adjust holding current and keeps with this for the required duration to meet the fuel/fluid demand, then it turns off.
Etc..
I saw a system that did not use PWM at all, it has a switching powersupply that could be set for the holding current that simply set the output voltage. So the initial peak current had full voltage for a periode and then it just switched to low voltage. This system did not use the induction of the injector. there were two power fets per injector to select the source of voltage Peak/Hold Voltage.
You don't need anything complicated, just one higher voltage capacitor per injector and a single common lower voltage power supply. Fire the capacitor into the injector to get it open, then as the capacitor discharges and the voltage acrosss the coil drops, holding current flows through a diode from the lower voltage supply.
I used this system on the play solenoid of a cassette tape drive for a telephone answering machine: 50v discharge to pull it in and 12v to hold it. The electronics have worked flawlessly for over 20 years (although bits of the mechanism have shaken loose from time to time).
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~ Adrian Tuddenham ~
(Remove the ".invalid"s and add ".co.uk" to reply)
www.poppyrecords.co.uk
Thanks for that. Seems a lot of folks here are veering off into all sorts of exotic injector types and indeed there are quite a family of them. But this question is concerned solely with common rail diesel injectors where the pressure behind the injectors is upwards of 30,000psi.
Yes, and it's an absolute PIG to get in-depth tech details on them from the manufacturers. My only realistic option is to whip one out and try to carry out some measurements, but it won't give the full picture. :(
"diesel fuel injector inductance" pulls up a few relevant hits.
This random paper (pg 109) says 137uH:
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This paper from the U.S. Dept. of the Army is more interesting electrically, as it gets a bit into drivers, but I didn't see what fuel they were using in my quick skim. They report 1.9-3.9mH for their example coil.
Here's a fabulous set of posts on fuel injectors from sed's own Neon John...
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"The injector is from a Datsun Z car. It is a low impedance (2.3 ohm,
6.5 millihenry)) injector and is driven by a saturated driver through a ballast resistor in its native environment. In the test setup, A 13.5 volt power supply supplies power to one terminal of the injector. The other terminal is sunk to ground with a darlington transistor pair (2n3055 pair connected as a darlington.) The base is driven from a function generator that is driven from another function generator (so that width and frequency can be varied completely independently.) A 0.1 ohm resistor is in the emitter lead of darlington pair to measure current.
An Endevco piezo accelerometer is attached to the injector with a rubber band and serves to detect the mechanical opening and closing of the injector. (A cheap substitute for the Endevco is a phono cartridge with a #8 or #10 lead shot glued to the stylus.) The endevco is attached to one channel of the Fluke scope and the other channel is connected either to the resistor for current or to the collector of the darlington for voltage.
The first test involved driving the injector saturated at full current, about 4 amps. The pulse width was increased from zero until the injector opens. The injector started lifting at 1 ms and exhibited full opening at 1.25 ms. Pretty much what we expected. Here's the interesting part. The closing time is over 1 ms! This is with no flyback diode - the kick goes to over 40 volts."
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