I have a new 7" portable DVD player for the kids. It takes 9VDC to operate. It was subjected to reverse polarity for about a full minute, and now it doesn't work.
Can anyone tell me what component(s) likely died, and whether I stand a chance at ressurecting it?
Well, if you can open it up without wrecking it, look near the incoming power jack. Follow the PCB trace to the center post. It should go to a fuse and/or a diode going to the other post. Check the fuse for continuity and check the diode for shorts. The fuse may have blown, or the diode may have sacrificed itself and shorted.
OH! OR the 9V wall-wart may have died when plugged into the DVD player again, if the DVD player diode shorted.
I think we have this dicussion every 6 months or so.
Why don't manufacturers put a 5 cent diode across the input so it blows the fuse in the AC adapter - or destroys it, but doesn't damage the much more expensive powered equipment?
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I think it might be a good idea to look at making it a condition of gaining safety approval. At reasonable production volumes, the diode wouldn't even cost 5 cents, so there really is no excuse.
Even better would be a full bridge rectifier and smoothing cap. That way it could run off AC or DC, and polarity would not be an issue. This would probably wouldn't be viable on very cheap equipment though.
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Because in high-volume manufacturing, five cents is a very significant cost.
Years ago, a friend worked for RCA's television operation in Indianapolis. He told me that adding twenty-five cents to the cost of a high-end TV required a manager-level review, adding fifty cents required director approval, and adding seventy-five cents caused heart palpitations in the executive suite.
I've never seen a fuse inside an AC adapter. Guess they're "designed" to be impedance limited by using really thin wire in the transformer primary. They save the cost of a fuse *and* save money on the thinner wire. What a deal.
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