This is where I get confused. I actually purchased a negative ion generator "air purifier" on ebay, just to see what makes it tick and was surprised at it's configuration.
This particular design is one of those common tower form factor ones you see for sale at radio shack for around $200 with a dust collecting "plate" inside which can be removed for cleaning purposes. You can see a similar item here:
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The high voltage unit is in the base, the metal collection cannister is in the center, (I assume positively charged or grounded?) and running parallel to the collector plate are 4 thin bare steel wires around it's perimeter, which I assume are responsible for emitting the negative ions. (I could be way off on my assumptions, which is why I'm posting here!)
The flip up top which opens to allow removal of the cleaning plate also contains a round black fan (visible in the auction picture) which blows the air out an exit port in the front of the flip up lid. (the air is pulled out of the unit by the fan) I don't think there are any needles even in this design.
Everything about this design goes against everything I've been told is the right way to design an ion generator, or a dust collector. This negative ion generator not only has something obstructing it's exit like a plastic grill, but also a powered fan!
This makes me wonder if the "no moving parts" style negative ion generator dust collectors are more efficient at emitting negative ions but poorer at collecting dust, or are the models with fans more efficient air cleaners as they move more air across the plate, and are less efficient negative ion generators (less negative ion output into the surrounding air) because of the fan? Or are the ones with fans just plain more efficient in all aspects as the fan and other obstructions the negative ions come into contact with on the way out of the unit have no effect on them and the fan improves it's performance?
I guess this is a more specific example of the concept I'm trying to understand. Once I understand the true proven design rules, then I can design my own more efficient purifiers. Thanks!
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These things seem to be a cross between an ion generator and an electrostatic air cleaner. I'm not sure they do either well. The electrostatic air cleaners rely on the furnace fan to move the air. The ion generators don't normally use a fan AFAIK. Hope it helps.
FWIW, if I wanted to fool around with a home design I recall articles on building both in back copies of Pop Electronics and / or Radio Electronics. Both are defunct, but bigger libraries have back copies for reference.