I need to mask a metal surface adjacent to a plastic border. It needs to be reasonably attractive as it will be in place for some weeks and will be in the sun and heat. The main issue is it needs to not get gummy and leave a residue behind.
I've yet to find a masking tape that doesn't get permanently stuck after a few weeks.
The closest approach to that I know of is blue painter's tape - it's designed for just that sort of masking-plus-clean-removability. Unfortunately it seems to be intended mostly for indoor use (no sun exposure) and for relatively short applications (a day or three, until paint dries).
You may end up needing to use this stuff, and wipe it down with some Goo Gone to soften the adhesive in order to remove it cleanly.
Another thing that you might try, is drywall tape. This uses a water-soluble glue, which must be moistened before the tape is applied... and, I suspect, would come off cleanly afterwards if you spray the tape with water well enough to soak it. I don't know how well it will bond to a non-porous surface like metal, but it might adhere well enough to be useful.
Would it be practical to put tape against a flat piece of metal then fasten the metal in place somehow? There wouldn't be anything sticky against the surface you want to mask. I thought of weather stripping but that would probably let paint seep where you don't want it. This probably fails the appearance test.
How about something in the tradition of solder mask? Liquid latex for molds, washable solder mask (strawberry-goo stuff) and acetone-soluble varnish (nail polish) all can be applied, left in place, and removed later, with a suitable solvent (or in the case of the latex, just rub or grab and pull it off, it has low adhesion in any case).
Try some of the "artist tapes" -- they are applied to *paper* and remain there for *months* prior to removal. Leaving residue would be frowned upon as that would potentially ruin the final artwork in the years/decades that follow.
[3M made an excellent product but it has been discontinued. Presently, using "steam indicator tape" which is not intended for this purpose but seems to work well over several months of application]
You could also explore "linen tape" used for "mounting" artwork prior to framing. (sometimes called "linen hinges")
Note that an artist wouldn't be able to use ANY solvent to remove the tape that has adhered their paper while they were creating their work(s).
There are different types of drywall tape. E.g., the tape that I use has *no* adhesive (just a roll of paper that adheres to the wall because you *embed* it in the mud while taping). Others have a more traditional "self-adhesive" property. Still others are "wet to activate", etc.
With a little searching, you can find tapes that are cloth-like, burlap/gauze-like, etc.
The blue (name-brand) blue masking tape from Home Despot, Lowes etc. is probably the cheapest choice.
You could also consider the polypropylene strapping tape that is used to imobilize mechanical parts such as printer heads in shipping. It is designed to leave no residue (rubber adhesive) after storage and shipping.
Yes, ordinary masking tape is designed to be temporary! One place I worked years ago decided to use it for marking cables, and apart from the sticky mess, it also crumbles after a long period.
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