They were the big 250 watt military styles, bolt-down aluminum case, screw studs on the ends for connections. The failure was usually a short to the case.
We substituted this, works great:
They were the big 250 watt military styles, bolt-down aluminum case, screw studs on the ends for connections. The failure was usually a short to the case.
We substituted this, works great:
-- John Larkin Highland Technology, Inc jlarkin at highlandtechnology dot com http://www.highlandtechnology.com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation
You ought to TDR that thing :)
I'd
uoted text -
Hmm, I don't know the 500 uohm/square number... per square inch of Cu?
I figured you'd need ~5 square inches of 1 oz. Cu to make a gram.
So maybe longer and wider (2 oz Cu)? Well unless you can figure on the Cu dragging a bunch of the epoxy along with it.
George H.
ed text -
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Ahh, can you use something like that for the current problem? (too big?)
George H.
Hmmn... if it's what I'm remembering, those look really great but have a crappy thermal pathway from element to case. I've seen them fail as you describe.
That does look nice, at least for pulse power. For continuous you'd have to have some good heat path.
I prefer to use electrolytics as weapons of mass destruction:
-- Jeff Liebermann jeffl@cruzio.com 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558
Yup, and if your pulse is fast enough, the heat sink doesn't matter. It's all I^2*t, so it comes down to the volume of the current carrying portion, its thermal capacity, and the maximum temperature it can withstand. Perhaps a length of baling wire would work as well as anything else.
describe.
The Welwyn things are thickfilm on porcelanized steel. They are slightly cupped so that when you bolt them down, they hug the mounting surface. Neat.
-- John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators
text -
Per square anything of 1 oz copper.
Yeah, 35 joules into a gram of copper is about an 88 deg C temperature spike.
The epoxy would probably help, as would adjacent power or ground planes. So one gram is probably OK. But 5 square inches, maybe doubled for traces+spaces, is a lot.
-- John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators
Looks like it lost a pie throwing contest.
--
John Larkin Highland Technology Inc
Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators
With luck, thousands.
What looks practical is to stand a wirewound resistor, roughly 0.25 dia x 1 inch long, on edge. Inelegant.
-- John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators
Hey, copper is a pretty good RTD. Some clever circuit could dump the joules into the coil and measure the temperature before it cools off.
-- John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators
An assembly house had once changed Ohmite OY-series 100ohm resistors to carbon film resistors. The guy calibrating the device wondered why the device made a strange *phut* sound on every measurement.
Opening the device revealed that the resistors shot out 20mm flames on each measurement! Apparently the films did not like to 3kW peak / 20J load..
The Kanthal Globars you have quite a high maximum operating temperature!
-- Mikko OH2HVJ
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I remember those green "vitreous enamelled"" wirewounds from my youth, you could put them on car batteries and they would glow orange-hot, melting the glass. You could see the coil through the glass.
Didn't seem to do them much harm at the time, but hardly a scientific test!
-- John Devereux
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Got it.. so length/width is your 6,000. (for three ohms) If area is 5 sq-in. I get a width of 30 mil and a length of ~180" (ouch!) For your long time scales you might guess you get twice the volume of fiber glass dragged along... So 1/3 the area...
George H.
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.highlandtechnology.com jlarkin at highlandtechnology dot com
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Why not mount it horizontally, but elevated, and put circuitry underneath?
Cheers
Phil Hobbs
-- Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net
inch
This board is mainly paved over with tall stuff, caps and heatsinks and connectors. I'd prefer to not cover up the little opamps and things either, cause that makes them hard to probe. I do have a niche in the corner, about 0.3 diameter, that's unused, and I could stand up a wirewound there.
Packaging is 50% of electronics. Actual circuit design, the funnest part, is maybe 10% if that.
-- John Larkin Highland Technology, Inc jlarkin at highlandtechnology dot com http://www.highlandtechnology.com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation
inch
Yup. On the plus side, I just finished specifying a $100k digitizing scope as the back end for a demo instrument. The immediate customer is enthusiastic, partly I think because they'll get to keep the scope when the demo is finished. ;)
Cheers
Phil Hobbs
-- Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net
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open
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Hmmm, comes out of a different departmental budget. Maybe all they want is the scope!
We recently got a LeCroy (now Teledyne) 4-channel 7 GHz scope for about $50K, Windows based. It does some cool things, when willing.
I guess you can run scope apps on it; haven't looked into that.
Really, it's more logical to get a knobless/screenless digitizer box and connect it to a PC.
-- John Larkin Highland Technology, Inc jlarkin at highlandtechnology dot com http://www.highlandtechnology.com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation
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-- Since a Maglite bulb's tungsten filament is subjected to severe length as well as diametral changes during its excitation, - depending on its grain structure after rolling - and is constrained by mechanical supports, I'd expect that thermal fatigue would cause it to fail more often than the more or less innocuous stretch and shrink of a bulk silicon carbide resistor. I haven't looked up the TCEs of tungsten or silicon carbide, so it's all just conjecture, so far. Do you want to sally forth?
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