Digital Output Protection

Hi

We have some 15V digital outputs that are pretty fast. They are connected to other modules by means of a cable and the worry is that somehow a cable can be misplaced, so that we could feed 30VDC into the

15V output.

Right now we use a resistor, but due to the low output impedance requirements, the power dissipation when shorting to 30VDC is very large (4W).

So, do any of you guys know of either an IC or a simple circuit solution to feed through the signal with low impedance and also protect the output from shorts to ground and 30VDC?

(I thought about something crazy like a resettable fuse, or using protection diodes on the output to the supply rails and a precision clamp on the rails to quinch the rising rail voltage in case of an errer)

Thanks

Klaus

Reply to
Klaus Kragelund
Loading thread data ...

a) Is the output push-pull, or open collector? b) What, and how much do you have to drive?

James Arthur

Reply to
James Arthur

Hi Klaus, What are you using for the "15V digital outputs that are pretty fast"?

A diode in the 15V VDD line would keep the 30V from back-feeding into the +15V.

Maybe a current limiter in the ground of the "15V digital outputs that are pretty fast"?

...Jim Thompson

--
| James E.Thompson, P.E.                           |    mens     |
| Analog Innovations, Inc.                         |     et      |
| Analog/Mixed-Signal ASIC\'s and Discrete Systems  |    manus    |
| Phoenix, Arizona  85048    Skype: Contacts Only  |             |
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  |
| E-mail Icon at http://www.analog-innovations.com |    1962     |
             
With all this hope and change, all you need is a dab of mayonaisse
and you\'ll have a tasty lunch on which you will choke to death.
Reply to
Jim Thompson

The output is push-pull because we need to re-charge EMC capacitors quickly on the receiving end. The receiving end impedance is 5k resistor with 1n in parallel to ground

Thanks

Klaus

Reply to
Klaus Kragelund

The TC4468 CMOS driver

formatting link

Yes, but it would toast the stuff on the 15V VDD line. I was thinking about using a crowbar on the VDD line triggered when the power supply for the VDD line went out of regulation (due to a surge on the VDD line).

Do you mean seperate current sensing in the ground line reference (won't work if multible grounds are used due to several output with numerous grounds)

Regards

Klaus

Reply to
Klaus Kragelund

Probably something can be concocted around larger depletion mode FETs so the path starves when the outside wants to drive it past the rail. This doesn't take care of a short to GND though, that would have to be sensed, possibly meaning too many parts.

If your outputs are CMOS with body diodes in there, how about PTC resistors? Just make sure there is a shunt regulator on the 15V rail which kicks in when the outside wants to drive it past, say, 16V.

--
Regards, Joerg

http://www.analogconsultants.com/

"gmail" domain blocked because of excessive spam.
Use another domain or send PM.
Reply to
Joerg

Use unique connectors on your cables, so they can't be switched.

Reply to
Bob Engelhardt

Nice. Will try that idea. Actually I have not be told you if we need to survive a short to ground.

Yes, that was my first thought. Simple and provide dual protection of the power supply also.

Another trick could be to use keep our low ohmic resistor in the output along with the protection diode.

Then using a micro or whatever circuit to monitor the voltage on both sides of the resistor. In case of overvoltage the supply clamping diodes will do the trick and the protection circuit would kick in before the supply would rise to a too high level or the resistor would be destroyed. It would then also report if the output is malfunctioned in some way. Of course this add some failure modes and needs to be considered.

Regards

Klaus

Reply to
Klaus Kragelund

Yes, thats one of the things we have looked at, but there is so many connectors that it would be pricey to have different ones. Did look into mating pins also, but thats also troublesome with price and production

Thanks

Klaus

Reply to
Klaus Kragelund

I meant the diode between the driver and the +15V rail.

Maybe a disconnect, such as a variation on...

formatting link

There are CMOS bus drivers which go tri-state when VDD is dropped OR if the output is forced above rail. I don't have a part number off the top of my head, but I've designed them for Moto/ON-Semi around 10 years ago.

...Jim Thompson

--
| James E.Thompson, P.E.                           |    mens     |
| Analog Innovations, Inc.                         |     et      |
| Analog/Mixed-Signal ASIC\'s and Discrete Systems  |    manus    |
| Phoenix, Arizona  85048    Skype: Contacts Only  |             |
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  |
| E-mail Icon at http://www.analog-innovations.com |    1962     |
             
With all this hope and change, all you need is a dab of mayonaisse
and you\'ll have a tasty lunch on which you will choke to death.
Reply to
Jim Thompson

e

Will try to see if I can find one, thanks for the hint :-)

Regards

Klaus

Reply to
Klaus Kragelund

Might this help?

formatting link

John

Reply to
John Larkin

I was looking for a device that would protect an output, this on protects an input. But that will certainly help me, that perhaps analog devices has a part that can do the trick.

I found this one from NXP:

formatting link

But, its a 3.3V part :-(

Regards

Klaus

Reply to
Klaus Kragelund

First you must do the same overvoltage analysis for both common mode and differential mode. Your definition implies low capacitance devices are required. Two possible sources for solutions to both differential mode and common mode overvoltages may be low capacitance devices from Sidactor and low capacitance avalanche diodes from

formatting link

Reply to
westom

It will protect an output if you can stand the ON resistance.

John

Reply to
John Larkin

However, that would dissipate more because you must select a low ohms resistor so it'll keep burning those 4W. A PTC would rise in resistance when it becomes hot and the total dissipated power would be much less. It would just sit there at an elevated temperature. In medical we often aren't allowed to do that because a local hotspot is not allowed.

As long as you can guarantee that the uC will not hang. Because a smelly/smokey exit is frowned upon by customers and it would trigger a service case.

--
Regards, Joerg

http://www.analogconsultants.com/

"gmail" domain blocked because of excessive spam.
Use another domain or send PM.
Reply to
Joerg

Failing that, color-code the cables and connectors.

Reply to
Ben Bradley

4W @ 30V says your series resistor is already 220 ohms, so why not John's idea (Analog Devices part)?--it's only 85 ohms. 85 ohms * 1nF = 85 nS.

Is that fast enough?

Cheers, James Arthur

Reply to
James Arthur

Some idiot will grumble about the "non-standard" connector(s), clip them out and install "decent" connectors...and the next idiot will do the dirty switching.........................

Reply to
Robert Baer

formatting link

Have Fun! Rich

Reply to
Rich Grise

ElectronDepot website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.