Soldering Copper to Phosphor Bronze

Does anyone know if soldering copper wire to Phosphor-Bronze make a solid and reliable electrical connection?

Would it make much of a difference if the copper wire is stranded or solid?

If there is a better wire material for this or any problems I should watch out for I'd appreciate it. (I'm only concerned about getting the best permanent connection possible).

Thanks.

Darren Harris Staten Island, New York.

Reply to
Searcher7
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I've no idea on Soldering it, i'd guess not but never tried.

Could you not 'pin' on a round terminal with a screw or bolt?

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Terminal_Crazy

Mitch - 1995 Z28 LT1 M6          terminal_crazy@sand-hill.freeserve.co.uk
Lancashire England          http://www.sand-hill.freeserve.co.uk/terminal_crazy/
Reply to
Terminal Crazy

I never tried that, but what I would do is try it on a text section first. Silver solder and solder should be tried. The criterion of "solid" can be evaluated by a visual inspection and with a microscope. The criterion of "reliable" can be tested during a 1000 hour burn-in using an intermittent bath of salt water. Then it can be examined for corrosion rates compared to simultaneous evaluation of a control group of solder connections using more standard materials. My guess is yes, the solder connexion will be solid and reliable with solder or silver solder. What is the percentage of phosphorus in the bronze? Copper can be soldered easily with or without stranding.

Reply to
Globemaker

It should be about as good as anything, eg: they soldered the wires to the P-B contact springs in old-style telephone relays.

not much difference

haye you considered spot-welding instead of soldering

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?? 100% natural
Reply to
Jasen Betts

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From:

http://www.anchorbronze.com/c51000.htm

Suitability for being joined by:  Soldering | Excellent
Reply to
John Fields

Soldering should work fine. Welding/brazing might be a touch better, but not in practical terms if the soldering is done correctly.

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Cats, coffee, chocolate...vices to live by
Please don't feed the trolls. Killfile and ignore them so they will go away.
Reply to
Ecnerwal

Requires a largish *lap* joint, scrupulous cleanliness, degreasing, plenty of flux and nearly too much heat. No butt, corner or tee joints allowed.

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--Winston

Reply to
Winston

No problem with 40/60 tin lead solder and rosin flux.

George H.

Reply to
George Herold

Ok,

Thanks everyone.

Darren Harris Staten Island, New York.

Reply to
Searcher7

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