Want to buy: Pilot light lens cap

Dec 03, 2012 13 Replies

We are in the process of refurbing several GR instruments, especially



1311a's. Several are missing the 5/8 inch diameter hemispherical plastic pilot light threaded lens caps.

Newark sells these for a mere $320 plus shipping on four month nonrefundable delivery, but they may be the wrong size.



Any sane sources on this item, new or used? Color not critical, white preferred.



Many thanks, Don Lancaster voice phone: (928)428-4073 Synergetics 3860 West First Street Box 809 Thatcher, AZ 85552 rss: http://www.tinaja.com/whtnu.xml email: don@tinaja.com Please visit my GURU's LAIR web site at http://www.tinaja.com

Sound like they need to build a mold to make them.

How about making one with 3D printer?

linnix schrieb:

Hello,

well, if the surface quality of the parts from the 3D printer is sufficient. The voxel size might be a problem at the thread.

Bye

For $320/per, I'm tempted to offer the same deal and make them by hand!

My liberal friends think I'm a conservative kook. My conservative friends think I'm a liberal kook. Why am I not happy that they have found common ground? Tim Wescott, Communications, Control, Circuits & Software http://www.wescottdesign.com

Like Tim said, you can always fix/polish it by hand. 3D printing should give the base frame to work on. Perhaps, they are doing it for $320 each.

Actually the best way to do this for a handful of them is probably to make a mold out of aluminum or brass ('cause it's easy to machine), cast them out of optically clear epoxy ('cause you can do it at room temperature by hand), then thread each one as a post-molding process.

About the only special piece of equipment you should need would be a vacuum pump to pull the bubbles out of the mix before you cast the parts.

My liberal friends think I'm a conservative kook. My conservative friends think I'm a liberal kook. Why am I not happy that they have found common ground? Tim Wescott, Communications, Control, Circuits & Software http://www.wescottdesign.com

Newark sells some 5/8" diameter domes: http://www.newark.com/catalog_130/index.html?page=1360 There's no thread size information from them or from Ozram-Sylvania, but there's a contact page: https://www.sylvania.com/en-us/about/Pages/contact-us.aspx

I probably have 2 or 3 buried somewhere. However, if you want to pick an choose, do an image search for "5/8 pilot light lens". The first few look like they'll lead to a better source of parts such as:

Jeff Liebermann jeffl@cruzio.com 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558

Suggest the cheapest source is to buy old Heathkit oscilloscopes. Unscrew the oscilloscope from the pilot light lens and discard.

--sp

Perhaps this would work for you? It has a metal threaded part, and the listing doesn't give the sizee. A phone call or email might get more info.

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Cheers, Dave M

I've just unscrewed one from my trusty SG8, and the thread appears to be 0.557" dia x 28tpi.

plastic

I know a place that may have one or two large boxes of complete lamp socket assemblies and possibly a bag of lenses. They are removed from equipment

being retrofitted, and might be available or cheap. They are mostly red and amber, perhaps a few green and white.

Or you can order single pieces rom Allied for $0.39 each, any color you want except black:

HTH,

Paul

More colors available at Allied:

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Lots of other sources:

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