For an existing product with a 12V fan with ducted area across fan ie minus
>the central motor area, of about 6 square inches and current consumption of
>.2 amps.
>As it stands this fan would seem to waste a lot of power and increase in
>noise, blowing through a set of 14 slots in the case of total air vented
>area 1.5 sq ins.
>If most of this grill section was totally cut away , fared off, and an
>external wire grill added would that allow the use of .1 amp fan for
> more, or less air throughput and a bonus of less audible noise.
If you reduce the 0.2A to 0.1A you will save 1.2W. Unless you are running on battery power, that's not "a lot of power."
14 slots with a total area of 1.5 sq inches? That would make them somewhere around 1 inch by 1/10 inch each. I am finding that hard to believe.
Is this just one that you own, or are you making a bunch of them? Wire grills cost more in parts and labor.