I've been looking at LED lighting for a while, we have a few installations at work, and they look good. But, the fixtures are expensive, and the retrofit "bulbs" are awful. I've looked up some LEDs on Digi-Key, and found a few that seem to be quite inexpensive. Nat Semi shows a couple regulators for them, in the LM3404 and 3414 series. I've been thinking of taking a piece of copperclad board, carving it into sections and soldering the LEDs across the gaps to make a series string of ten LEDs, and then rigging the LM34xx regulator up with suitable inductor and unregulated transformer/rectifier DC supply. 10 350 mA LEDs in series would dissipate about 10 W, so I think the thermal situation might be tolerable. I think I could probably whip this up for about $15 with some help from the junkbox.
You can probably do it cheaper by ripping apart some of the cheap 'n' cheerful Chinese corn cob bulbs from eBay--the ones JL posted about a month or two back.
I have a few awaiting "time, copious spare" which is about as easy to find as unicorn manure. When I have to place a small order, I look around for other things I might play with to make the shipping cost less painful, and I've bit on a few different LEDs for that. Depending what LED you are looking at, read up on the datasheets to see what the manufacturer suggests for heat dissipation. Some are much easier than others. I've got a variety of old cpu heatsinks (including some eMac heat-pipe units) that seem like they might work for the low-budget junk box approach. Some LEDs that I'm using should work fine with sheet copper connecting to them (two separate pieces, of course.) Others will work with enough area of copper on a fiberglass PCB - much less power density there. I worry less about getting the maximum light from a single LED [leading to the maximum thermal issues], and look more at $ per lumen as well as lumens per watt, including little factors like "this one needs a fancy heat sink for extra $" to try and build a holistic picture of built cost. Still, it's far from mature.
While some LED retrofit bulbs are awful, some are not [I'm not wedded to the idea that it must look exactly like an incandescent bulb, just that the light is good from it and it fits the fixture], and occasionally get down to a price where I'll buy one. Mind you, they are very much a moving target, since what you bought a year or six months ago is usually not available now, but that usually means "nominal improvement." The most recent sub-$10 "40 watt replacement" bulb I got makes 450 lumens from 7 watts, while the previous one is 429 from 9 watts. Those actually seem a bit brighter than a 60W incandescent to my eyes, which is probably a color-temperature effect. They are usually still somewhat less efficient on lumens per watt than fluorescent, but in some applications that is not the most important aspect - in places where the bulb is cold and/or gets switched a lot, CFLs stink (and die young).
Tolerably well constructed LEDs also take a lot more shock than incandescent or CFL. While a more attractive design could be managed [they are lit tips with opaque lower thirds], the 2W LED candelabras I stuffed into the outside porch light have already paid for themselves on electricity, and have also saved at least 5 bulb changes (swinging in the wind is not good for filaments.) That particular fixture is a pain to change bulbs in, so that part even beats the power savings. Of course, by the time I've decided that a test subject has good build quality, I may not be able to buy another just like it, but so far even the oldest test subject is still working.
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Cats, coffee, chocolate...vices to live by
Please don't feed the trolls. Killfile and ignore them so they will go away.
Ok, so forget the "expensive" fixture. Just buy LED light strips (or strip lights) and attach them to the ceiling, under shelves, above doors, and where lighting is needed. The row across the bottom of my LCD monitor isn't very bright, but it puts the light close to where I need it. No fixture needed:
Output for a single row of these LED strips is typically about 60 lumens per foot. It will take about 10ft of the stripping to equal the brightness of a 60 watt "equivalent" screw in LED light. The 4 LED across denser variety will produce about 800 lumens per linear foot, where 1 foot length is about the same as a 60 watt "equivalent" screw in LED light. The denser spacing will probably get quite hot and may need a heat sink. I haven't tried these yet. The single row LED strips get warm, but not hot enough to burn anything.
When you say that the retrofit bulbs are awful, are you referring to the color? It does take some time to get used to LED lighting. I took me about 3 months, the same amount of time it took me to get used to CFL bulbs. I suspect it would also have taken the same amount of time to adjust from candles to kerosene lamps, and from kerosene lamps to Edison incandescent lights. Give yourself some time to adjust. Try to get LED lamps that have a CRI (color rendering index) greater than
85 to be as close to natural light as possible.
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Jeff Liebermann jeffl@cruzio.com
150 Felker St #D http://www.LearnByDestroying.com
the thermal situation may be okay if the strip of copperclad board is wide enough and there is enough free air flow. It is difficult to calculate before building, but you may measure the temperature very close to the LEDs to see if and how it rises during at least an hour of operation. You should try this not only at normal room temperature but also when it is a very hot day.
I doubt you can make an inexpensive LED light which beats the efficiency of a CFL. A recent test in a consumer magazine showed that only the more expensive LED lights are marginally more efficient than CFL bulbs. Regular (tube) CFLs are even more efficient.
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Failure does not prove something is impossible, failure simply
indicates you are not using the right tools...
Those depends on the quality. I always buy Philips long life.
There are probably some pretty toxic materials in LED lamps as well. Better sealed but you still don't want to burn them or have them in a landfill.
I moved to CFL lights over 10 years ago. My wife and kids have a habbit of leaving the lights on so with ordinary light bulbs it just got too warm in the house. Where possible I use tube CFL with an electronic ballast. If you want efficiency and long life thats the way to go.
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Failure does not prove something is impossible, failure simply
indicates you are not using the right tools...
I started replacing incandescents in the late 1980s, when Home Depot started selling a dirt cheap under cabinet 15W linear fluorescent fixture. I use incandescents in 3 places: refrigerator, oven, and my Dim Bulb Tester.
"Philips Lumileds projects that LUXEON Rebel ES products will deliver, on average, 70% lumen maintenance (L70) at 50,000 hours of operation at a forward current of 1000 mA. This projection is based on constant current operation with junction temperature maintained at or below 135°C."
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