Posts with threaded holes

May 26, 2010 19 Replies

Dear Colleaques,



I have a habit of making electrical enclosures using 5mm x 5mm rectangular posts, an example is tinyurl.com/3a3y7ks . The corner posts, made of brass in this case, are the main support structure into which you can add cover plates made of Al sheet. The cage structure which remains after removal of the side plates gives access to the PCB from all directions, which is nice during debugging.



It just is a pain to ask the technicians to make a new set of posts whenever I'm building a new enclosure. Now it occurs to me that such a simple thing - a rectangular metal bar with tapped holes at regular intervals, in alternating 90deg angles - surely are available as prefabricated items. Like as a part of a Meccano-like construction kit, or something. My posts use M3 tapped holes, but the dimensions are not critical, I can probably adjust to whatever is available.



Does this ring a bell, anybody?



Regards, Mikko



P.S. As this is Usenet, I guess the subject line can be twisted into some sort of a pun...


1/2 inch aluminum angle?

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Jitt wrote: : 1/2 inch aluminum angle?

Thanks for the suggestion. Do you know of a variety which would have a series of pre-drilled tapped holes? The end holes holding the top and bottom plates would be problematic, too...

Regards, Mikko

I'm not sure I understand the geometry you are suggesting. :<

Could you, instead, use male-female standoffs -- stacked -- with the joints between adjacent standoffs used to hold "things"? E.g., (sideways):

I first encountered this type of construction in about 1950. It was already an old piece of homebrew amateur radio equipment and I was ten years old. Unfortunately, I dismantled it for parts and now there is little left of it.

I have always been on the lookout for a source of the brass square stock used for corner material. I will try a little harder now that you have reminded me. It is a technique that is hard to beat.

I usually slice off a piece of aluminum angle stock into angle brackets which I drill & tap using a milling machine. Even with the power saw and the milling machine it is cumbersome and slow.

Aluminum sheet and the brass squares are expensive to me but I will revisit the question for my own use. This time I have the machinery so I will construct fixtures to simplify the drilling & tapping.

My projects are usually pretty small so I will use both clad and unclad Circuit Board.

Thanks for the reminder on the prototype enclosures! John Ferrell W8CCW

Sheet metal screws? There doesn't have to be a fastener _at_ the corner.

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Back in the days (BC = Before CAD :-), I used to breadboard complete IC designs, and used spacers such as these...

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female thread on one end, male on the other... to allow stacking of 1' x 1' PCB's, like these...

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(This is only a cut-off piece... the originals were ~ 1' x 1' and featured pads for 48 16-pin DIL's ;-) ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | The only thing bipartisan in this country is hypocrisy

Hey hey, I have been using those spacers the last two days.

greg

something like these gets close:

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860P127_1.html
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don't think threadet holes would be required, the screw should be able to tap its own thread in a slot of just the right size.

-Lasse

I used to take those breadboards thru airport security with nary a "Ho Hum". Now I doubt that I could do that _at_all_! ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | The only thing bipartisan in this country is hypocrisy

Bigger systems (like rack-mounts) use punched steel channels and one just snaps captive nuts into any punch-hole that needs a connection. Smaller systems use aluminum angle, also punched with any convenient perforation pattern, and press-in threaded inserts (PEM nuts is one example). The smallest systems are with plastic snap fittings.

Threading a solid chunk of metal only makes sense if you are asking your technicians to make 'em in one-offs. There's too many steps for it to be economical (as you have noticed). Hand punches and threaded inserts are probably a good choice for you. You might also consider slotted posts and holding a PC board to them with tie-wraps.

snipped-for-privacy@fonz.dk wrote: : something like these gets close:

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A very good lead, thanks Lasse. They even have a web store. The profiles are anodized, so it would be tough to make the enclosure rf tight - still pretty close to what I'd need.

Regards, Mikko

whit3rd wrote: : a connection. Smaller systems use aluminum angle, also : punched with any convenient perforation pattern, and press-in : threaded inserts (PEM nuts is one example). The smallest : systems are with plastic snap fittings.

Thanks, this sounds useful. Do you have an idea about a retailer? I've been scanning through Farnell, Mouser and other cataloques but such stuff did not catch my eye.

Regards, Mikko

John Ferrell wrote: : I first encountered this type of construction in about 1950. It was : already an old piece of homebrew amateur radio equipment and I was ten : years old. Unfortunately, I dismantled it for parts and now there is : little left of it.

I'm glad my inquiry triggered such nostalgia.

: My projects are usually pretty small so I will use both clad and : unclad Circuit Board.

That's one of the advantages of this and similar constructions: I can use our PCB milling machine to make the panels out of copperclad, including the front and back panels with accurately positioned cutouts.

Regards, Mikko

L/H860P127_1.html

how about something like this?

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you'll have to drill and tap the ends, and find some inserts for the big non threaded holes

-Lasse

Here is a group of square stock in various sizes.

Anyone wanting to run for any political office in the US should have to have a DD214, and a honorable discharge.

Meccano-like

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Especially if it had a full prototype on it.

Be sure to also carry a dozen pack of modeling clay sticks for your kid. That'll surely put the icing on that cake. Run some wires into the box...

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..a RED one and a GREEN one, and for grins, a BLACK (or WHITE) one...

snipped-for-privacy@fonz.dk wrote: : something like these gets close:

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I got some profiles from their web store, but they added $200 handling and shipping on top of my order of a few tens of bucks...

Regards, Mikko

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