I need a simple/cheap method of detecting current ( battery charging). Max current is 500mA. All it has to do is turn on an led if battery is charging. I did try just a simple resistor + transistor, but it gets too hot. Looked at maxim high side current detectors but uses expensive lo ohm resistors and maxim stuff is expensive and hard to get.
LM311 is your friend. You can tune the offset to a few mV in your most wanted direction, so you need only a milliohm resistor in the ground loop
A cheaper way may be a 1N4001 as high side shunt device parallel to a pnp-transistors BE diode that switches on a LED with resistor in series to ground.
If you have enough voltage to spare (open ckt - battery voltage), you can go real low-tech and put a 1-2 amp rated auto lamp in series. It should glow with .5 amps. If you short the charger terminals it will light up very brightly, but protect your charging circuitry. It is pretty reliable! You should be able to get one at any decent auto store or garage. The filament has a non-linear v vs. i characteristic, that should give you lower than expected voltage drop.
"TT_Man" wrote in message news:pr%ak.180465$ snipped-for-privacy@newsfe17.ams...
Following is an LTspice ASCII file of a simple indicator which detects current over about 350 mA. The 2 ohm resistor will dissipate 1/2 watt at
500 mA. As current increases, some of it is shared by the BE junction of the transistor, so the resistor will see no more than about 1 watt. You can add a base resistor to eliminate this. You can use a different value sense resistor for other current ranges. A germanium transistor will allow even smaller sense resistors, but they are rare.
Actually, Mouser stocks a variety of SiGe transistors at about $1 each, but all are NPN and they are 60 GHz devices, and I did not see any forward voltage spec for Vbe:
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You can also use a MOSFET with a low Vto, such as the Si4467DY (which is in the LTspice library), and is available from Mouser for about $2. But the FDC604P is only $0.36 each, and has typical Vto of 0.7 V, so it should work well.
I made a Spice circuit for that but it is identical except for the MOSFET.
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I could not find any more information on the SiGe transistors, except that they are super high frequency (up to 350 GHz), and very low voltage, wuth a combination of bipolar and CMOS operating as low as 1.2 V. But I don't know what the input characteristic is. It might be worth a dollar to order one of these beasts and check it out, although I don't do much with RF, and it's probably easy to blow out a device that has a BVceo of 3.5 volts. Here is some interesting info:
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It's probably a CMOS gate with about 0.5-1 volt threshold.
Voltage, current values would be nice. A transistor would do fine. pass the charging current through the base-emitter junction. Led- resistor between collector and supply return.
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