Flyback power supply design

Jul 27, 2007 7 Replies

Most of te semiconductor houses now have online or downloadable circuit cimulators and tools. For switch mode power supplies Linear technology is a well known suplier and they have a LT switcher tool. so may as well start there.

The key to all switchmode is sizing the inductor for correct value at full current load (current de-magnetizes the coil, saturation effets) and then sizing the capacitors to limit ripple. The rest is finese. You wil also nee a good supply of schottky diodes tha also handle peakswitch mode currents.

If you need help for a commmecial product let me now and our group will put together a professinal supply and source the materials you neeed along with manufatring acument.

IN any event have fun and good luck

Marc

tor

Look at the TI site (Formerly Unitrode application notes and papers give great info)

Regards

Klaus

Hi



Do you know any sites, where I can find info how properly design a low power (about 5W) flyback power supply? I add that I'm beginning with switchmode power supplies.


Best regards, Marcin Osiniak

Firs of all, thanks for quick answer...

Power supply will be the part of biger student project so I don't want to use a specialistic chip in design. I was thinking about simple PWM generator with comparator (like UC3842).

Best regards, Marcin Osiniak

I posted an inverting switcher, essentially a flyback, schematic to a.b.s.e. a week or so ago. I like this design because it is sort of discrete. Something similar could be done with all transistors, no IC's at all, without much difficulty. The IC I'm using is just a gate driver with hysteresis, not intentionally a switching controller.

The really interesting issue is control loop stability at various inputs and loads, especially in continuous mode. My struggle with capacitor esr and such has been a running thing here.

John

The app note on the UC384X has a good design example on a multi output FlyBack.

For other SMPS stuff check here.

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BUT. *ALL* of them are totally useless for (truly) high voltage output (say 400V to 40,000V). These daze, "high" voltage is anything over 30V...

Rob,

I have never tried the web based tools for anyhting but a qucik look and only at becnch top levels ...a could of f\vp;ts.. latley 3 volts is the high voltage and things go down from thier! I did ot relaize the web tols had voltage imts.

for srius simulation I waould use pencil and papaer along with a spice for the core elements, there are no similar voltage l

Marcimts there

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