The potentiometer can be set by running two pairs of power lines instead of one. Assuming that both sets of wires are made from the same type of cable and they run side by side, by shorting one set of wires, you can measure the to-load resistance without having any effect on the second pair. As far as the regulation, you can use a standard linear voltage regulator IC (with adequate cooling rated for the worst case wattage dissapation). Many of these regulators have built in short circuit protection, as would be specified in the datasheet, which can be made more robust by putting an additional output stage on the regulator using external power transistors. If you do go with a linear IC and can forsee that a short circuit can occur on the output of the regulator, be sure to protect the input of the regulator from any possible voltage transients, such as inductor kick, if a current spike was to occur.
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18 years ago