Dumb question regarding SMPS

Oct 08, 2012 98 Replies

If someone has a free moment, I'd like to know:



I'm on my third laptop right now. Every time I plugged my Dell's "fat snake" into the wall, I drew quite an arc. The Lenovo's arc was not noticeable, but now I get a noticeable arc with my new HP -- not as big as the Dell's, however.



I know FA about switch mode power supplies, obviously, so I wonder


  1. What produces the arc?
  2. Why would different power supplies produce different arcs (does it just depend on output power capability)?
  3. Why is there no arc when I pull the plug from the outlet?

The input filters are discharged and draw high current for a cycle or two..

Variations in design. Some have a thermistor to limit the rush current.

The input filters are already charged.

It is caused by very poor and cheap design. Be careful where you plug in as fumes and dust ignite with a bang. Devices like this are not allowed in certain areas.

P.S. drawing arcs is not artistic license. lol

--- news://freenews.netfront.net/ - complaints: snipped-for-privacy@netfront.net ---

Dumb switching power supplies have a bridge rectifier and a big electrolytic filter capacitor. If you plug them in near the peak of the AC line waveform, the charging current will spark.

Better supplies, with inrush limiters, or PFC (power factor corrected) front-ends, have much less inrush charge.

Ask Jim for details. He is *so good* at designing switching power supplies.

John Larkin Highland Technology, Inc jlarkin at highlandtechnology dot com http://www.highlandtechnology.com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation

Indeed I am >:-) ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

Wow!!! A compliment from Larkin??? How unusual.

"Jim Thompson" wrote in message news: snipped-for-privacy@4ax.com...

I like the ucc28019a. works like a champ. Undervoltage lockout too ;)

Cheers

Sarcasm. He's screwed up everything he's posted so far.

He did apologize for calling me a fraud, when he'd messed up.

I wonder why he's designing a discrete SMPS for a Chinese company. That's clearly not his skill set.

John Larkin Highland Technology, Inc jlarkin at highlandtechnology dot com http://www.highlandtechnology.com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation

Not my normal task for them. It's been chips. Their power supply designer went AWOL and I was asked to fix a flaky start-up... just a "patch" in a BIG design :-( Just about there, in spite of what you might think... had to remember stuff I haven't done since about 1985. ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

So does the L6561. But poorly documented and no model; and ST ignores my pounding on their door >:-)

If I could make major changes I'd design ST out _forever_! ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

Might be the new normal. I want to design in a National video driver, LMH6722. Has a thermal pad under its belly. In the datasheet they forgot to mention where its s'posed to be connected to. Probably V- but I'd rather make sure. Filed a support ticket with the new owner TI on 10/2. Got a service request number.

Today is 10/8 and (finally! ... or so I thought) there was a message in the inbox this morning. A form letter, merely saying that, tada, a service request number has been issued. New number: Same as the old number.

So I responded politely as to when I might be expecting an answer. No response all day.

Hurumph!

Regards, Joerg http://www.analogconsultants.com/

Well, I'm not going to get you out of trouble on your next pass. Twice is enough.

John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators

Get one and ohm it out.

John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators

No kidding, that may be the only way :-(

Just made a CAD model for a 100-TQFP processor. Now I know why I chose to become an analog guy and not a digital one.

Regards, Joerg http://www.analogconsultants.com/

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They're either overworked or lazy, so they punted. Probably the responders are graded based on how fast they turn around responses, and on yours they already hit infinity.

An idiot who can't even do simple connect-the-dots layouts.

Yep, you just reinforced anyone's faith in your abilities. Not.

Lo and behold, just as I wanted to order samples I finally had a "You've got mail" event. TI support said the pad is not connected to anything. It can be left floating (which I'd never do, of course), connected to V-, or connected to GND (which I'll do).

Regards, Joerg http://www.analogconsultants.com/

Do you mean a PCB decal, or an actual Autocad sort of thing?

PADS makes IC decals really fast, for sort of standard things with rows of numbered pins.

Are you doing 3D Solidworks sort of physical modeling? It is fun to finally spin that stuff around in space, or take a virtual walk under the IC pins.

John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators

The ground plane is a good place to dump heat, plus some additional heat spreader patterns on other layers, when possible. The optimum via pattern to do that isn't obvious. We've had debates around that issue.

I wish I had some software to help with that. We just sort of guess.

Data sheets should state the power pad electrical connection. Often it's missing, or obscure.

John Larkin Highland Technology Inc www.highlandtechnology.com jlarkin at highlandtechnology dot com Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators

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