Creating a high ratio transformer

Oct 16, 2022 Last reply: 3 years ago 6 Replies

Newsreader problem since updating Thunderbird, so GG until I get thay solved.



In a thread about a low impedance transformer for a Q meter, it was suggested two cascaded two 10 to 1 transformers be used to get 100 to 1 ratio. 3C90 material was used. I have 3F3 that is similar but a little lower ui. I'm hoping flat 100kHz to 100MHz, but really only need 30MHz.



I have pot cores, are there any, tricks to winding that will make for better coupling or less strays?


Is there any advantage to a wide band for the one turn secondary vs a single 22 gauge wire? I have copper strap or brass shim stock.



Put the one turn on outside, on inside?



I have room for 12 turns, put the one turn right in the middle, 5 turns on each side?



I've built one, but I need a better jig to measure with the NanoVna. Parts on the way.



Thanks, For you input, Mikek


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It's a manganese -zinc ferrite so not good at anything over a1 MHz.

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Still a manganese-zinc ferrite, and not much better.

Nickel-zinc ferrites go higher, and might get you to 30MHz.

Toroids or c-cores might be better for high frequency work. The parallel capacitance along each winding can be a problem at high frequencies, and inter-winding capacitance can be worse. <snip>

Pot cores are excellent for coupling, but for strays you need to apply some tape. Mylar tape between layers lowers capacitance (but adjacent winding-to-winding has such low relative voltage that capacitive energy there is minor). Cloth tape and varnish was the old-school approach. For the wire coming out of the center you want to preapply spaghetti tubing (to space it off from the outer layers).

I'd consider using foil for the one-turn, and put it in the center of the pot core (I assume you're using a one-section spool?) so that it is an easy-to-wind core for the many-turns layers. If you want to put a static shield over it, you want (of course) to make a second foil for that.

Current in a sheet is a better match to most transformer flux coupling models than that from a single round ring.

The one-fat-turn on inside minimizes resistance of t he low-Z winding by limiting length. The higher-Z outer winding is less power loss because less current there. Going with foil the inner winding takes very little of the throat.

In a previous job, we used 3M foam tape to add spacing between windings. Also used mylar tape.

I generally just cover possible shorting areas with the mylar tape, but I do have shrink tube that would work.

Yes, one section bobbin. Maybe I don't understand, it is easiest to wind the 10 turns first, add a spacing layer, then put the 1 turn sheet winding on, other wise it is difficult the get the leads out for a sheet winding on the inside. Or so it seems.

I have done that shield on a Flag Antenna (directional MF antenna) to prevent unwanted signal ingress, but, I put the shield between the to layers, What is the advantage of a shield in this situation? Also with battery operation, do I connect it to an external ground or low side of the LC connection? (Q meter, series tuned) One time build, so I'll put in the effort to add shields if effective.

I'll see if I can work out the lead exiting problem with the sheet winding going on first to reduce losses. Thanks for the input, Mikek

Mikek

OK, I have the inner foil turn figured our drawn glued to 0.004" brass shim stock, cut out and wrapped on the bobbin. Now, I need to know about the shield, Is it needed? Outside? Between layers? And if needed what is is it's purpose? Thanks, Mikek

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Ralph Morrison is very informative about coping with capacitance in transformers. His book was the first place I ran into the idea of double screening, where the first screen caught the incoming electric charge and had a voltage drop across it as the current was bled away to ground, and the second screen shielded the sensitive bits from the voltage excursions across the first screen.

I ordered it. I tried to get an inter-library loan, but the library is understaffed and they aren't doing inter-library loans at this time. Grumble! Mikek

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