I built a 1 to 5000 lumen hiking/bicycling lamp using an 3 x 8 array of Luxeon LEDs with front-silvered parabolic reflectors. The power supply is a LM22679 switcher. The sealed brightness control pot has a calibrated voltage divider on the low end, a calibrated current sensor on the high end, and the brush going to the regulator feedback. The LEDs are mounted on 1 oz double sided copper 0.01 inch thick PCB, and that's glued to a custom aluminum chassis. Power is an external LiPo battery pack. A few extra parts provide protection against overheating and a broken pot. Some of the series LEDs are bypassed with a resistor so that the flashlight can be seen glowing in total darkness while the power pot is turned down.
It's a tiny flashlight so it will burn your hand running at 60 Watts continuously. That power is more for relocating a trail while night hiking. Normal power is around 1 Watt.