Alumina Substrate

Jun 01, 2008 99 Replies

Make that the 3081. The 3033 was card-on-board, essentially a 3168 remapped into MS-255 (about 25 gates per 1/2" sq. module) on ~6"x8"

8-layer cards. The 3081 was the first to use TCMs, with 100ish chips mounted on a 4"x4" alumina substrate, which was then attached to a ~4" cube heat exchanger (a.k.a. "brick"). Though the 3081 was designed before the 3033 (an 18-month wonder), it came out a couple of years later.

Each of those 100 layers was punched individually, traces laid down, and then fired. The firing caused the substrate to shrink something like 10%. I was constantly amazed that it worked.

Keith

What happens to trace impedances on a ceramic 100-layer board?

John

I don't remember shrinkage being that large, but it was 35 years ago, and we ordered the _finished_ boards from Coors... yes, the beer people... who became expert in alumina while developing pressed ceramic beads into beer filters ;-)

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | America: Land of the Free, Because of the Brave

Held to 80ohms +/- 5%, IIRC. The "Clark" boards the TCMs mounted to were even more beastly. I can't remember exactly, but there was something on the order of 50 signal planes, with overflows on top and bottom done in twisted pair. The machines that did the overflow wiring were amazing to watch. They put the Gardner Denvers to shame. ;-)

Keith

Bog, that sounds like the old "Multiwire" (was it) technology. Does anybody else remember?

We have trouble keeping impedances reasonable on 8-layer boards with Er=4.6.

John

Forgive the dumb question, but what's "Er"?

Thanks, Rich

Dielectric constant, relative to vacuum. FR-4 runs about 4.6, which is about 15 pF per square inch of 0.062 board, side-to-side. That makes a

50 ohm microstrip (surface) trace about 120 mils wide.

Make the dielectric thinner, and capacitance goes up, so a 50 ohm trace has to get skinnier. Sandwich the trace inside between planes, and you have stripline, even lower impedance. At 8 or so layers, inner-layer traces start to get too skinny to have reasonable impedances. 100 layers of ceramic, with Er=10 maybe, boggle my tiny mind.

John

Some kind of TV series with doctors falling in love and all that sort of things ...

SCNR, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Wasn't that St. Elsewhere?

Oh, no, wait, St. Elsewhere was 25 years ago when things like AIDS and gay doctors were still a big deal. :-)

St. Elsewhere made doctoring look pretty cool, in the same way that Chips (at the time) made highway patrol work look fun. :-)

Yeah, Doctors and Nurses doing it on the stretchers while others are in the waiting room dying!... If you were ever in one of those rooms waiting and just happen to hear what sounded like some one screaming for life "Oh God I'm coming", you can now rest assure that seeing is believing and hearing is well, questionable! :)

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Well, here I have to confess that I am TV deprived. I don't remember any of those series and nowadays I only see the last couple minutes of ER or CSI, and only because it ends just before a newscast. That's what we watch, the news, and then the power button is pushed again.

Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Thanks. I know what dielectric constant is (I am a real tech, after all); I just didn't know that that was what 'Er' meant. :-)

(Isn't that also the name of the George Clooney show? ;-D )

Thanks! Rich

And after you retire, you can sell swampland in Montana on late-nite teevee. ;-)

Cheers! Rich

It really should be a lower-case epsilon sub r. Er is relative to the E0 (epsilon-sub-zero), the permittivity of free space. With real materials, of course, the dielectric 'constant' will vary with frequency etc.

Best regards, Spehro Pefhany

"it\'s the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

Plus, typical FR4 has a capacitance tempco of around +900 PPM/K. That's enought to use it as a temperature sensor.

John

It's really supposed to be (Greek) epsilon (permittivity), subscript r (for relative) -- Er is about as close as you get with straight ASCII.

What did you watch growing up there in Germany? Weren't we already shipping over David Hasselhoff on Baywatch or at least Knight Rider back then? :-)

A mail room employee at Fox dies every time you say you don't believe in watching American Idol.

---Joel

I am 100% convinced that in another likfe Sherwood Schwartz would have been a used car salesman.

(More on Sherwood Schwartz) I'm amazed, the man's still alive, at the ripe old age of 91! -->

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