I am an electrician doing qualification testing of a 10KW power amplifier. Internally it has a single phase 220VAC input transformer driving a full- wave bridge rectifier and then large filter capacitors on the DC line. The end-use will be 50/60Hz ballast testing. I need to set up a worst-case test for capacitor heating. Please correct me if I am mistaken, but I think that the worst case is when the output feeds a resistive load bank with a sine wave that is phase shifted 90 degrees from the AC power input. The amplifier input has a 1 MegOhm input impedence and requires a 10V peak- to-peak input to reach the rated output voltage. I also have a 25KW load bank on the output that can be set to draw whatever current I want it to. I can get a capacitor load bank if needs be but it would be a hassle. If I remember correctly from my electronics 101 class, I can use a resistor and a capacitor to generate a 10VPP (7.07VAC RMS) sine wave with close to a
90 degree phase shift from my 220VAC input. I am not quite sure how to calculate the resistance and capacitance to get a 7VAC 90 degree phase shifed output from my 220VAC input. What values should I use? Does the capacitor or the resistor go from the 220VAC to the amp input? Does the capacitor or the resistor go from the the amp input to common?I am connecting at the service entrance where 220VAC GND and 220VAC NEUTRAL are connected together, and I am seeing less than 1/20th of a volt AC between them at the amplifier AC power input. Here is what I am going to test next week unless someone tells me differently:
220VAC GND -> AMPLIFIER CHASSIS 220VAC NEUTRAL -> AMPLIFIER AC POWER INPUT 1 220VAC HOT -> AMPLIFIER AC POWER INPUT 2 220VAC HOT -> 10 Microfarad 300V AC-Rated Capacitor 1 10 Microfarad 300V AC-Rated Capacitor 2 -> 3300 Ohm 25W Resistor 1 3300 Ohm 25W Resistor 2 -> 100 Ohm 10W Rheostat (Potentiometer) CW 100 Ohm 10W Rheostat (Potentiometer) CCW -> 220VAC NEUTRAL 100 Ohm 10W Rheostat (Potentiometer) WIPER -> AMPLIFIER SIGNAL INPUT HIGH 100 Ohm 10W Rheostat (Potentiometer) CCW -> AMPLIFIER SIGNAL INPUT LOWWill this give me a 7VAC sine wave with close to a 90 degree phase shift between 220V and Amplifier input?
I also have some 12V Zener diodes (current rating unknown). Should I put two of them connected back-to-back parallele across Rheostat CW and Rheostat CCW?