Removing glued SMDs

Jan 29, 2025 Last reply: 1 year ago 4 Replies

On some boards, the SMD components are glued down prior to wave soldering.



What is the best method for removing these parts, preferably without damage?


Unaware of one.

Remove to replace only.

RL

Expensive or proprietory chips are regularly removed from donor boards with a mixture of hot air, flux and perhaps LMP solder, for reuse. But I agree no one is going to reuse a resistor or capacitor.

Most of the adhesives used for this soften at solder-melting temperatures, so the parts can be fairly easily removed with hot air.

For large components, or less heat-sensitive underfill materials (I'm looking at you, Apple...) some scavengers have had success using a mill to grind away the PCB (for scavenging the part from a scrap board) or the part itself (for removing a failed part to replace it). Obviously, it's important to get the PCB exactly level to the milling plane, and precise depth control is critical.

Epoxy dhesive is used on wave-solderable SMD assemblies, to prevent parts being swept away in the wave process, or in subsequent reapplication of reflow processes.

There is a body size, pinspacing limitation that prevents most complex/costly parts from this manufacturing technique. Consult your part vendor if in doubt.

The epoxy adhesive used, once cured, will not be degraded at a later time by temperatures provided by hot air and bonds stronger than most IC packaging material fracture stress limits.

RL

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