Yes. Smell of sulfur like the devil himself was on fire. BTW when I was very young and ignorant I lit a match to look at the electrolyte level of a charging car battery. Suffice to say that I am very glad that I was wearing glasses. Earplugs would have helped too.
Most external ones that I have seen are mounted on the firewall. The cases were about two-three inches long. They are more used on vehicles with big alternators. Connection: Remove cable between alternator post and battery and run to post on the shunt case which is bolted on the firewall; Alternator post cabled to the other post on shunt case. Small leads off the two case posts go to dash meter movement.
Dash mounted ammeters (one in my hand) have internal shunts inside the case that fits in the dash, and there are posts on the back of the case to connect heavy wire eyes. That would be the easy way to go for a smaller vehicle. Connection: Alternator post cable goes to dash gauge post, other dash gauge post goes back to battery post. About number six wire, I think.
(Note that some European vehicles used to run the starter lead to the alternator post and then on to the battery, unlike American cars that ran separate leads from the battery to starter and alternator - the former had a lot of problems in the US in cold climates/corrosion since some of the hundred plus starting amps naturally went through the alternator rather than all through the starter cables, smoking alternator parts as cars aged. Note that If you put a regular auto ammeter in line with a starter, you may smoke the ammeter)
Again - an ammeter is connected in series with the alternator-battery cable so it reads the smaller charge-discharge amps of the alternator, and it is not connected so it reads the large starting current.
The ammeter gauge I last bought was about $10 US. Truck repair places probably have internals on hand (and probably also external)
For a while, they made dual gauges - top part an ammeter and the bottom part a voltmeter (or vice versa). Haven't seen those in a while, though
background on the shunts in ammeters-
The shunt is in parallel with a meter movement (a voltmeter, bascially) having an amp scale on its face, and the "voltmeter" reads the voltage drop across the shunt. Since the shunt is an accurate resistance, the amps is interpolated internally for the amps of the "ammeter" face (from ohms law).
The particular shunt and particular ammeter movement are coordinated - electrical supply houses sell shunts, and you are looking an ammeter with an external shunt around ,around .001 ohm/ 60-100 amps.
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NOT across the terminals. That would short out the battery.
Basically, it is connected in line with one battery cable, with the meter movement reading ONLY across the shunt. It is the shunt voltage drop that the meter movement is "calibrated to" so as to give accurate amp readings
Yes - but, again - in-dash ammeters are all set up - internally shunted - just connect them in-line.
The way you are explaining to hook up the ammeter will only give indication of charge output from the alternator. It will not show any discharge from load on the battery.
The ammeter needs to be in the alternator lead but between the point where the supply to the car's electrical system is taken from and the battery. In other words, the lead to the cars electrical system will be on the alternator side of the lead that connects to one side of the ammeter. The other side of the ammeter would go to the battery.
Sometimes this is difficult to do as often the car's power is taken from the battery cable where it attaches to the starter. Sometimes it is taken at a splice / junction in the lead between the alternator and the battery, much easier to do here.
I imagine that vehicles may differ, and perhaps I wasn't clear - in mine, the starter gets a heavy cable off the hot post, and the alternator gets a lighter cable off the hot post. The vehicle non-starter power is then taken off that alternator post which feeds the battery. That puts the ammeter between the alternator and power panel lead, and the battery. If there are three feeds off the hot battery post (starter, alternator, and accessory power panels), you may well need to cut that (third) power panel feed cable at the battery post, add a crimped on eye on the end, and move that power panel end over to the alternator post holding the alternator-to-battery cable. In other words, move the panel-feed end from the battery post to the alternator post ( it's the same point electrically)
Yes, agreed
While I have personally not seen that panel-connection coming off the starter, I would think the moving of the panel-connection cable end over to the alternator post would solve the problem.
You can get small LCD voltmeters from the likes of RS components. They have approx a 16:9 aspect ratio and are about an inch wide. One hole fixing. I've got one on my SDI. Only two wire connection. Only trouble is no illumination - but you might find one that has now, I haven't looked for a few years.
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Dave Plowman dave@davenoise.co.uk London SW
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Err a voltmeter tells you the same things if you know how to read it. And it will also tell you the condition of the battery when you switch on which an ammeter can't.
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Dave Plowman dave@davenoise.co.uk London SW
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They're not unless using a SLA gel battery. As some off roaders may. You'll see about 14.4 volts if the battery is low dropping back to 13.8 when it's charged. That's looking at a recent BMW with an accurate volt meter.
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Dave Plowman dave@davenoise.co.uk London SW
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Dave, I think the voltages you reported are representative, but the voltage doesn't drop because the battery is charged (I realize you didn't say it did, but someone might think that is what you meant). Many cars have temperature controllers built into the charging circuit that drop the voltage as temperatures rise (i.e., when the car has been driven a while). It's a way of discouraging over-charging, especially on long summer trips.
Without temperature sensing circuitry, the alternator/regulator would supply a constant charging voltage but due to voltage drops, the voltage at the battery terminals would actually RISE from a lower voltage to the regulated 14.4 volt level as the battery is charged. Just the opposite of what you reported.
Nothing of the sort, really. If one is curious about battery charging and discharging principles, then a voltmeter, ammeter, thermometer, hydrometer, a lot of time, and a text book will prove rewarding.
But if the concern is to obtain early warning of an impending battery/alternator/regulator/belt failure so as to avoid being caught on the road without an electrical system, then most of us would benefit far more from the jumper cable. ;-)
If the voltmeter would "prevent" such a breakdown by giving advance warning of sufficiently high certainty to result in an immediate trip to a competent repair technician, then it would be a good thing. Unfortunately, even if the meter did so indicate, immediately and unambiguously, one might be on the road far from any repair facilities at the time of the indication, in which case jumper cables would be most useful.
I wonder how many of us have looked at a voltmeter, concluded that something was wrong, replaced the battery, and found that the world was good again. Compare that number to those of us who, upon noticing a strange reading of the meter, made a mental note to keep an eye on the meter, and then eventually found ourselves with a dead battery. From the postings, it seems not all of us would be able to interpret various meter indications even if we had them before us.
Unlike the rest area "fix", a voltmeter will not "ward off" a leaking battery failure. ;-)
We might just as well throw out the fuel gauge then too. Just looking at it will not keep us from running out of fuel. Might be better to just carry a spare can of with us.
Like the voltmeter, if one doesn't know how to interpret the fuel gauge properly it does no good to have it aboard. Admittedly the voltmeter is a little more complicated to interpret than the fuel gauge but it can also be a valuable instrument.
A standard wet cell battery will exhibit approximately the following voltages at various states of charge at 70 degrees F: Courtesy of William Darden's Battery faqs.
100% 12.643
75% 12.443
50% 12.273
25% 12.053
0% 11.883
Maintenance free batteries will be approximately the following:
Sorry, but I think the gas gauge analogy is pretty weak. Voltmeter readings are much more difficult to interpret. Can you imagine a thread like this one on interpreting gas gauge readings? ;-)
Many autos have been sold without voltmeters and many have been sold without fuel gages (VW for many years). My car has both an idiot light and a gauge for fuel (for volts as well, actually) but I pay much closer attention to the fuel gauge idiot light.
Many automotive voltmeters lack sufficient precision to be useful (mine has a number at each end of the scale and one in the middle, with the needle width approximately equal to the difference between 50% and full charge! When bored on long trips I tend to ponder whether the scale is actually linear. I find this activity even more boring and quickly take a renewed interest in traffic.).
I do think it is very difficult for a typical driver to extract more useful information from a typical voltmeter than from an idiot light.
What good is a jumper cable if your alternator/regulator/fanbelt has failed on the road? You'd need a breakdown service to fix it and they all carry starter batteries.
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Dave Plowman dave@davenoise.co.uk London SW
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