Hello. 1st post on any group. Hope this works. I don't know squat about electronics. However, maybe someone here can help. I replaced my engine driven fan on my 2007 GMC with a set of electrics fans that are wired through a 30 amp fuse for each of the two fans. However, the fans are messing up my water/meth injection controller. The water/ meth controller pumps a mix of water/meth into my intake manifold based on turbo boost. When my electric fan kicks in, the controller's reading for boost and the temperature of the exhaust on its LED display go to zero. The display still works/lights up etc, and displays text, but just reads zero for boost and exhaust gas temperature (EGT). I have a mechanical turbo boost pressure gauge and a mechanical temperature gauge for the exhaust also. These, being mechanical, keep working fine. If the truck is making 10 lbs of boost then the cooling fans kick in for the radiator, the boost and EGTs drops to zero. When the fan stops, the boost and EGT readings return from zero to whatever they should be (10 psi/800 degrees). The boost is picked up via a plastic tube and routed to the water/meth controller which is digital in nature. The electric fans are controlled by a pulse width modulator to allow for a variable speed setup. The fan controller is mounted to the radiator's metal cross member. I have two batteries in my truck. To further isolate the water/meth controller from interference, I completely removed the +/- of one battery and ran both the ground and positive wire from the water/meth controller and its injection pump to the isolated battery for power and ground. Nothing in the water/meth controller or pump setup touches the truck or the truck chassis and it still stops working when the fan turns on. For more trouble shooting, I have trapped 4 psi of air in the controller tube for trouble shooting purposes. So, the gauge always reads 4 psi weather the truck is running or not so I don't have to actually drive to make turbo boost. However, the instant I connect the fan and the fan turns on, the boost and EGT readings go to zero. Unplug the fan or turn them off, the boost and EGT readings comes back. I'm guessing is the problem is RF noise. How do I stop this? I don't know anything about capacitors. However, back in my youth, the electric motors in my radio controlled cars ran capacitors on the motors to keep from interfering with the radios. Please don't use technical stuff like thin film or what ever, which means nothing to me. What I'm looking for is: Hey, put a 100 whatever capacitor between the + and - of the motor and see if that helps. The fans are both wired to a 30 amp fuse, so I guess the capacitor needs to be 12 v and handle up to 30 amps? Just a guess. Thanks to anyone who can help. Also, tonight I made a very strange discovery. The fan is multi speed. When the fan is on low, the controller functions as stated above, messes up the water/meth controller. HOWEVER, when the fan switches to medium speed, the boost starts working again. Here is the funny part.......... When the fan switches from low to medium, the MECHANICAL boost gauge (not the one built into the water/meth controller, goes up by up to SIX psi instantly. The turbo has veins that move to change boost and are controlled by the truck's computer. I can hear the turbo spool and my butt can definitely feel a slight pick up in acceleration. So, at cruising speed of about 65mph and the turbo making about 5 psi boost on the mechanical gauge and the fan is on low, the water/meth controller is not working... then the fan kicks to medium, and the controller starts working, and the mechanical boost gauge raises to 11 psi. This is a real gain in boost from the feel and from hearing the turbo. Its not extra horse power from the water/meth since it is not injecting AND the pump is disconnected anyway for trouble shooting. When the fan drops to low, the water/meth controller stops reading, and instantly the boost on the mechanical gauge drops back to 5 or so. What do you all think? Some thing isn't right here. How can the fan cause the boost to change unless it's also messing with the truck computer and not just the water/meth controller? The fans have their own temperature sender unit in the upper radiator hose and don't interface with the factory computer in any way. I cannot return either unit since they were installed.
Sizing a capacitor?
Oct 29, 2007
41 Replies
Before you post any more, may I recommend the use of paragraphs to break up up acres of solid text. I find it virtually unreadable.
Graham
I would check for lack of ground straps. it sounds like you are created a current path through the engine block or radiator etc. the Sensors of the electronics for the controller maybe getting nulled out.
"I\'m never wrong, once i thought i was, but was mistaken"
Real Programmers Do things like this.
http://webpages.charter.net/jamie_5
Run all the circuits off separate relays.
R >
(snip)
Either the fan brushes or the speed control (probably a variable pulse duty cycle driver) are making radio frequency hash that is upsetting other sensitive electronics. Either you filter the fan wiring or you filter all the things that are being upset. I would start with the fans.
Look for one or a few clip on split ferrite bead that can be snapped around both fan leads (close to the fans). These will reduce the high frequency currents that travel back from the fan to the rest of the wiring harness and radiate all over the place.
The ones with a hole just large enough to pass the pair of wires will be most effective. If you can only find ones with a much larger hole, you might be able to wrap the pair around through the hole for a second pass.
This is what I am talking about:
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If that helps but doesn't solve all problems, you can add more beads along the wire.
It might also help to add a capacitor across each of the motors, right at the fan, and also to add one from each terminal to the motor frame, but that is a lot more invasive than adding the beads, so it would be my second try.
agreed, inline filters are good suppressors for the pwm driving the fan, but shouldnt they be placed on the supply lines going to the PWM circuit rather than between the fan-pwm? the entire wire length is probably radiating all sorts of splatter emf everywhere. shortened and even shielded may help also.
or both places?
if possible, find some tech guy to alter the PWM circuit to prevent such drastic sharp rise times in the switch circuitry itself?
--- Please don't top post.
Even Google Groups advises against it.
From:
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"Summarize what you're following up.
When you click "Reply" under "show options" to follow up an existing article, Google Groups includes the full article in quotes, with the cursor at the top of the article. Tempting though it is to just start typing your message, please STOP and do two things first. Look at the quoted text and remove parts that are irrelevant. Then, go to the BOTTOM of the article and start typing there. Doing this makes it much easier for your readers to get through your post. They'll have a reminder of the relevant text before your comment, but won't have to re-read the entire article. And if your reply appears on a site before the original article does, they'll get the gist of what you're talking about."
---
-- JF
Before you post any more, may I recommend the use of paragraphs to break up acres of solid text. I find it virtually unreadable. Sorry, will do.
I would check for lack of ground straps. It sounds like you are created a current path through the engine block or radiator etc. the Sensors of the electronics for the controller maybe getting nulled out.
The engine has a ground strap to the truck fire wall. The fan controller is grounded to the frame at a pretty good location. With the problem still there, I tried a new ground location: water meth controller was powered and grounded to a completely separate battery directly and the battery was not grounded to the truck.
Should I try a different place? Currently, since completely isolating the power and ground via a completely separate battery for the water/ meth did not work I have moved the fan controller ground, water/meth ground, and controller ground back to the radiator mount which is reported by truck owners as a very good place to ground to.
Run all the circuits off separate relays. There are no relays that I know of in the system. The water/meth controller is powered from a key on location for power. It was powered directly off a completely (second) separate battery. Neither location had any effect. The fan system doesn't have any relays that I know of. I believe the controller itself has the switching mechanism in it.
It might also help to add a capacitor across each of the motors, right at the fan, and also to add one from each terminal to the motor frame, but that is a lot more invasive than adding the beads, so it would be my second try. I'll try those magnet things. Any chance radio shack or some local store will carry them or should I order off the internet? Also, what size and type capacitors should I get? I have no idea.
using "reply to group", how does that constitute "top post"?
shielded
Typing your words above those you are replying to is top posting.
so i have to manually move my default cursor all the way to the bottom of the msg and then start typing? that will just wear me right out!
or should i set the > > using "reply to group", how does that constitute "top post"?
You are supposed to review the quoted text and clip out any parts that is not needed to remind others what you are replying to, before you post. It is customary to add in (snip) or 8< (scissors symbol) if you clip the last poster.
Then, you either insert your words directly below lines that you are reacting to, or post your entire message at the bottom. This is the standard for Usenet and just good manners. Remember, this is not an email reply to one person who knows what they have already said, but an archived post that is part of a conversation presented to the entire world, for anyone to join in. Normal capitalization, spelling and punctuation are also appreciated. It is hard enough to interpret many posts, without also having to decode slang and abbreviations. This is not a cell phone text message.
You are certainly free to do whatever you like, but if you can't be bothered to think about the effort it takes others to understand what you write, don't be surprised if many kill file you and never see anything else you ever post.
Bye bye.
John Popelish
Oh dear. Poor baby !
Graham
No to that, as it removes the context (ie people will not know what you are replying to)
Well explained John. But there is another point. If you are replying protesting at foul language or nasty posting (a regular perpetrator of which appears here occasionally) be careful not to requote his foulness as others may have kill filed to avoid his nastiness!
--- You seem to miss the point, which is that top posting is generally frowned on when replying to a USENET post, for many reasons.
You do know the difference between top posting, bottom posting and inline posting, don't you?
Peruse:
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-- JF
Suzy,
Even though you may find it repugnant to read what you perceive as
"foul language" or "nasty posting", I find it even more repugnant
that you would have others censor others\' posts in order to comply
with what your delicate sensibilities dictate is \'proper\' behavior.
This is, after all, USENET, arguably the last bastion of truly free
speech on the planet, so if you want to play here and not be
perpetually offended by some of the other players, I suggest you
grow thicker skin. :-)
ohh, such a short life to learn soooo much hoooey!
protocol, rigid social levels, strict grammatix, and so forth. just bores me to death............
Evidently, not yet.
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