I have a salvaged transformer and I'd like to estimate its max current rating. I've just installed it in a home-brew power supply whose transformer I burnt out the other day (after about 20 years usage). This 0-30V supply includes a current limiter with various settings, including 2A and 4A. So I need the estimate in order to be confident I can retain one or both of those top end settings.
Physically the transformer is a bit smaller than its predecessor, with dimensions of about 7 x 3.5 x 6 cm (LxWxH of metal outer) and weighing about 1.0 kg.
Unloaded Sec pair Ohms AC V
-------- ---- -------- Grey 8.0 9.6 ~ 10 Blue 2.8 17.6 ~ 18 Red 0.6 10.6 ~ 11 Orange 0.9 26.2 ~ 26
I assume that the grey winding is much thinner wire than the other three pairs, and that the orange pair, with 0.03 ohms/V, is the heaviest duty? That's the one I've used for the DC power supply.
I've also made the red and blue secondaries accessible, to give me roughly 10, 18 and 28 V AC. The red pair gave me this data:
Load current A AC V
-------------- ---- 0 10.6 1.45 9.3 1.60 9.1 1.77 9.0 2.58 8.1 2.7 8.0
So presumably I could also use the red secondary at a fairly high current. But what - 1.5A, 2A, 3A...?
For the main orange secondary (disconnected from the bridge and all subsequent DC circuitry), I measured these:
Load current A AC V
-------------- ---- 0 25.9 0.84 24.8 0.88 24.6 1.76 23.0 2.52 22.2 3.70 20.1
Does that provide an estimate of the 'max safe current' I can use over a long period (assuming the DC circuitry remains robust, which it has appeared to be for the last couple of decades)?