Ultrasonic soldering iron recommendations?

Apr 02, 2013 7 Replies

Hi, all,



I need to indium-solder some thermistors to an alumina surface. The usual method for this is an ultrasonic soldering iron, but I don't have one at the moment.



Anybody have recent experience buying one?



Cheers



Phil Hobbs



-- Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics


160 North State Road #203 Briarcliff Manor NY 10510 USA
+1 845 480 2058

hobbs at electrooptical dot net

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Can't use silver epoxy?

--

John Larkin Highland Technology Inc

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jlarkin at highlandtechnology dot com

Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom timing and laser controllers Photonics and fiberoptic TTL data links VME analog, thermocouple, LVDT, synchro, tachometer Multichannel arbitrary waveform generators

I've got one on the list for when/if funding becomes available. Swiss-- MBR.

I've tried a Korean one and wasn't all that impressed.

Best regards, Spehro Pefhany

"it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

Solder is easier to handle and has more repeatable properties IME.

Cheers

Phil Hobbs

Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net

I've never bought one, but had a hell of a lot o fun with one of these

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at a trade show. The folks from Japan were there too.

The standard show-off trick is to let people solder onto glass. It works great. I even tried to edge solder two microscope slides together like how they glass seal LCD displays. It worked fine.

The tips on those things are sort of fat and clunky, but that's just how they are.

Forgot to mention- they don't seem to make angled tips. you have to use the gun perpendicular to your work. They forget to mention that in the sales brochures. You have to solder straight down. The unit is just a big clunky soldering gun until you pull the trigger for the ultrasonic transducer, then the fun starts. I can hear them, but it's not as horrible as standard ultrasonic welder.

Thanks. I emailed them to find out how much they are, but they have that $1k sniff.

Cheers

Phil Hobbs

Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics, Electro-optics, Photonics, Analog Electronics 160 North State Road #203 Briarcliff Manor NY 10510 hobbs at electrooptical dot net http://electrooptical.net

That is rather a bit of exotica. And yes, as i understand it, ultrasonic "soldering" (really more like wirebonding) is required to not contaminate the Indium. Happy hunting.

?-)

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