Silly errors in design or A vendor gets embarrased

I'm taking a break from cleaning my mother's house (she fell and broke her hip so I have been here the last few days), so I thought I'd relate the latest vendor embarrasment.

One of my products is basically a very rugged XDA with 5.7" QVGA TFT and I'm moving to LED backlighting (from CCFL) for a number of reasons and a vendor came in with their latest and greatest offering.

Great price; ~=A358 in 1k qtys for the TFT, controller (standard 33 way FFC interface) and LED backlights, _but_ the designers bring out only a single power pair for the LEDs, which are arranged as 3 parallel strings of 7 series white LEDs, and no control circuitry. That price is nearly half the closest competition, incidentally.

This, of course, can easily lead to current hogging above hotspots, and did so *even on their own demo unit*. One end of the display was noticeably brighter than the rest of the screen, probably because the processor and/or power supply for the unit sits in that area. One might have expected their on demo unit to be 'tweaked' for such things, at least. The rep went quite pink when I opinted it out ;)

I explained to the rep that the best way is to bring out all 3 series power separately (as Kyocera does) so they can all be separately regulated to ensure equal current (and therefore equal light) from each chain. Of course, with each string being separately powered (A and K) it's pretty simple to do balancing if the strings aren't that well matched.

I won't name the vendor (yet) as they are not in production and I'll see if they bring out a 6 wire power interface for the LEDs. Gotta give them a chance to rectify it.

I found it amusing that such a basic piece of design was implemented so crappily.

Cheers

PeteS [posting via google for a few days]

Reply to
PeteS
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PeteS wrote: ... snip ...

Interesting how simple design stuff gets missed in the rush to get to market.

But seriously, I would be interested in more details. We are on the lookout for this type of display for instruments readable in full sunlight, and none of the CCFL units are good enough.

--
Regards,

Adrian Jansen           adrianjansen at internode dot on dot net
Design Engineer         J & K Micro Systems
Microcomputer solutions for industrial control
Note reply address is invalid, convert address above to machine form.
Reply to
Adrian Jansen

Well, the CCFL unit we currently use is popular because it is readable in full sunlight (but that's UK sunlight ;)

What output (lumens) do the ones you have looked at advertise?

One thing about white LED; the output is lower than CCFL generally, but they are just as readable because the emitted spectra is white, not somewhat blue.

Once I get back to my real news account (tomorrow night) I'll give details of highly visible CCFL (provided you aren't in direct competition with me ;)

Cheers

PeteS

Reply to
PeteS

I was trying to follow your instructions....

Is that

snipped-for-privacy@internode.on.net

?

I consider myself to be quite intelligent but it took me a bit of time to work it out so maybe I am not.

Thanks

DNA

Reply to
Genome

Why six wire, instead of four wire?

--
Service to my country? Been there, Done that, and I\'ve got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida
Reply to
Michael A. Terrell

If your country has a government "Adult Protection" group, *WATCH OUT* that you do not get charged with felony abuse; eg: you threw her down the staircase that is not in the house, you beat her. In otherwords, you are guilty without any choice of even knowing the charges until they toss you into jail! This shit happens here in the US (in every State) nevermind it it totally against the Constitution. Nurses, doctors, "aids" that you pay come in to help with her care all have a vested interest to "rat" especially if one of them sees a way to gain (gets an idea you are rich and lets the State take over the assets that they control, political gain, etc); they support each other. It snowballs; 5 "aids" helping at different times sees the same thing, reports the one "problem" and it is a serial offense multiplied by five. I have been pushed against that wall, so BE WARNED!

Reply to
Robert Baer

Most (not all, of course) regulators designed for LED backlights sense on the low side, post cathode. In that case, I need each separate cathode path for sense and each separate anode path for drive as the voltages across the strings will be different (not by much, but they will be).

Cheers

PeteS

Reply to
PeteS

Lowest bidder syndrome. Factor in your time and effort in teaching them how to correctly do what they claim to do and it might not be so cheap :-).

Not that more expensive bidders never suffer from the same problem!

Tim.

Reply to
Tim Shoppa

Genome wrote: ... snip ...

You are intelligent enough.

-- Regards,

Adrian Jansen adrianjansen at internode dot on dot net Design Engineer J & K Micro Systems Microcomputer solutions for industrial control Note reply address is invalid, convert address above to machine form.

Reply to
Adrian Jansen

I design systems for glider ( sailplane ) instruments, and we need visibility such that the display can be read at a glance, with the sun at any angle. The best units I have seen are used in marine apps, eg fishfinders, but I havent found a source of the LCDs they use yet.

I have looked at units advertised as 600-700 nits, and in full Australian sunlight the colors wash out almost completely. The remaining image in monochrome is readable, but only just, and nowhere near what an ordinary dot matrix mono transflective LCD can do.

--
Regards,

Adrian Jansen           adrianjansen at internode dot on dot net
Design Engineer         J & K Micro Systems
Microcomputer solutions for industrial control
Note reply address is invalid, convert address above to machine form.
Reply to
Adrian Jansen

I am looking at (and probably going to use) a Kyocera panel. I'll have to wait until tomorrow at work to get the precise part number. This is

5.7", QVGA, but they do other sizes and resolutions.

I was personally impressed with the readability in full on light, but the best way is to get a sample and look at it yourself, of course. Do you have a Kyocera rep. in your black book?

Cheers

PeteS

Reply to
PeteS

Thanks for that. I looked at the Kyocera panels, but the max advertised brightness is still only 300 nits, which I know is not enough.

--
Regards,

Adrian Jansen           adrianjansen at internode dot on dot net
Design Engineer         J & K Micro Systems
Microcomputer solutions for industrial control
Note reply address is invalid, convert address above to machine form.
Reply to
Adrian Jansen

I have a close acquaintance who deals with avionics (cockpit) equipment and the associated panels. I'll drop him a line and ask, but I can't guarantee anything, obviously.

Cheers

PeteS

Reply to
PeteS

Here's the response of the guy I used to work with:

****************************************** All the LCD panels I worked on (that were in production) used flourescent backlighting. The backlighting was adjustable with a rotary knob. flourescents were used as they were the best option at the time.

we did some experiments with leds. white leds are now the better solution. they should be bright enough (the leds at least). they are also more reliable and don't require a high voltage supply. i remember the only issue i had was matching the white led dimming curves to the old school flourescent and incandescent.

i seem to remember that there were no COTS solutions for LED backlights that were acceptable for avionics. it is necessary to design your own to get the brightness and uniformity that is required. these guys make the brightest, i think...

formatting link
i saw an article reciently that a new white led was just as bright and energy efficient as a flourescent.

it is essential to have a anti-glare coatings on the glass and a mechanical glare shield otherwise the glare will make any display useless.

organic LED displays will be an excellent choice as a LCD replacement when the technology stabilizes and manufacturing can maintain the same panel for at least a few years. *************************************************

Cheers

PeteS

Reply to
PeteS

Hi Peter,

while talking displays - today I heard on the BBC Worldservice about some $100 laptop project at MIT (easy to lookup). They claim to have achieved so far something like $140; the display they use is an SVGA... I wonder where do they find those apparently sub-$100 SVGA TFTs so I could go there find one myself. I tend to find them at $500+ so far... I found the largest selection of displays - and one which I'll probably use soon - at Toshiba. How much of those are really to be had and how much do they cost I don't know, though.

Dimiter

------------------------------------------------------ Dimiter Popoff Transgalactic Instruments

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------------------------------------------------------

PeteS wrote:

Reply to
Didi

Maybe it's because the 'standard' sizes are made in such volumes that they can get that price, but I've yet to find one anywhere close to that.

Cheers

PeteS

Reply to
PeteS

Thanks for that, I will follow up.

-- Regards,

Adrian Jansen adrianjansen at internode dot on dot net Design Engineer J & K Micro Systems Microcomputer solutions for industrial control Note reply address is invalid, convert address above to machine form.

Reply to
Adrian Jansen

Thanks. I had to leave the design field when my health failed over five years ago, and everything in our equipment was CFL tubes.

--
Service to my country? Been there, Done that, and I\'ve got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida
Reply to
Michael A. Terrell

The vendor stopped by today with the engineering sample, and sure enough, just two wires sticking out. He gave the usual '..this is how everyone does it...' so I showed him my sample from Kyocera (with 6 power leads - 2 for each LED string) and he was rather flummoxed.

I'll test it, but I don't hold out much hope as it's a dense design and some localised heating is unavoidable.

Cheers

PeteS

Reply to
PeteS

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