Relay contact rating

Mar 01, 2013 32 Replies

I have a relay whse contact rating is specified as follows



Power : 460VA / 48Watts Current : 2A @ 24V DC or 230V AC



If I am not wrong, 460VA is from 230V AC * 2A. If my applications is required to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.



Load is inductive (4 ohm loud speaker) if this matters.



Thanks



-Sridhar


to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

5A is too much for 2A contacts.

But. If this is for audio as you imply, then would you ever really see this current for any significant length of time?

Phil Allison will know.

Cheers

Syd

required to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

Yes..it is for Audio and peak current will only be for short bursts.

Yes. Never exceed the current rating regardless of the Watts (same as VA on DC, VA times Power Factor on AC).

required to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

In my opinion, it'll be fine as long as there's no safety hazard in the event of the relay contacts not opening, but I wouldn't do it commercially. It's outside the specification of the relay so there's no comeback if someone dies in a raging inferno.

Cheers

Syd

** For domestic hi-fi use, it should be fine.

Switching will very rarely be simultaneous with the full 16 volts and 5 mps - plus with audio signals, arcing upon opening is much less than with

50/60Hz power or DC. Reason being that a low zero voltage will occur in less than 10mS and stop any arc.

The average current passed by the contacts with audio program is gonna be well less than 2 amps.

Have you ever seen the puny pushbutton switches used in most hi-fi amps for speaker switching?

.... Phil

"Syd Rumpo"

** You a fan ?

... Phil :-)

snipped-for-privacy@gmail.com schrieb:

to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

Hello,

if you switch DC, the maximum current is 2 A and the maximum voltage is

24 V, you may switch 2 A and 16 V also, but not 3 A and 16 V.

Bye

required to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

The 2A rating is based on the maximum allowed contact temperature increase with 2A into a load, either continuous DC or continuous AC, RMS. The 24VDC rating is based on the relay's ability to quench the arc when the contacts are opening, while the 240VAC rating may be based on the time elapsed between the arc forming with the contacts just starting to break at the AC peak voltage and the arc automatically extinguishing at the zero voltage crossing. It may also be based on isolation from the coil, leakage to other contacts, etc. 2A into 4 ohms is 16 watts, so as long as the average power into the speaker is

"John Fields"

** Horse s*it.

The 2A figure is the relay's rated switching capacity under at max conditions with a stated number of cycles.

When closed, the contacts can handle far more.

** The arc has to quench itself as the gap between contacts increases so 2A and 24VDC are the max conditions where this happens reliably over a large number of operations.

Relays and small toggle switches are lousy at switching DC of any size.

The use of speaker relays in audio amps is a non trivial subject with which I am very familiar.

And you are not.

.... Phil

I disagree, since the "far more" number isn't included in any relay spec's I've ever seen and, since ohmic contacts generally have a positive tempco, the current rating is specified in order to keep the contact resistance at, or below, the value specified in the data sheet. That should be obvious since the current spec is identical for DC and AC.

But Phil is all mouth >:-} ...Jim Thompson

| James E.Thompson | mens | | Analog Innovations | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

That's just mean, and uncalled for.

If horses didn't s*it, they would be almost as big of an ass as you are.

Usually called "carry current" or "carrying current" ratings.

Relay makers don't seem to be very bold in such ratings- sometimes they are just the same as the switching ratings.

I had an old Motorola app note that claimed some "well designed" 5A relays could carry 50A.

These days, they'd cr*p on the engineers for wasting so much valuable material rather than call the product well designed.

Best regards, Spehro Pefhany

"it's the network..." "The Journey is the reward" speff@interlog.com Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com

"Spehro Pefhany" "Phil Allison"

** OK - that is the term I was searching for.
** Must have big contacts with lotsa pressure.

... Phil

HORSESHIT!

Such materials have those characteristics, but nobody uses such materials these days, and therefore sees no such resistive media build-ups.

Common MODERN contact media is typically Platinum. You probably read your spec sheet 50 years ago. That was how long ago it applied. Hell, the PINBALL industry cleared all that hash up. Where the f*ck were you? Contacts on reed type switching assemblies, which nearly all are some form of, have been low or NO oxide materials for decades. Even an enclosed switch has little short 'reeds' with contact heads on the ends.

Platinum exhibits exactly ZERO oxidation, even after 100 YEARS of exposure. The only way to coat it with anything is to have super moist, particle laden air.

Both it AND Gold are the best metals at NOT EVER getting ANY 'tarnish' on them. Especially Platinum. Look at the valence shell!

Imbalances can cause contacts with momentary HV pulses involved to migrate surface molecules from one contact and meld them onto the other, thereby causing degradation.

It's also sometimes called thermal contact rating, which may also be expressed as a duty cycle. There is also the I^2t rating which is used for fuse selection.

Ratings such as this are usually shown for power contactors and motor starter relays. They are rated for a certain HP and locked rotor current. We use contactors for switching transformer taps and setting series and parallel connection, under "dry" conditions with essentially zero current and voltage (other than leakage through an SCR snubber).

Here is a rather extensive glossary and explanation of relay terms:

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Don't see platinum in any of the contact materials. Gold (mostly flashed and plated for low level signals), of course, and silver alloys with palladium and ruthenium.

Here is an extensive study of relay contacts, and platinum is only mentioned once regarding plating them with gold.

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ler_Holm2008.pdf

More information:

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a-Tables.html
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(4.3 MB)

Paul

ends.

moist,

'tarnish'

other,

Platinum contacts were used some 90 years ago and some problems were found:

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(13 MB)

Paul

required to switch 16V AC max with 5A max current (i.e 80VA), Can I use this relay? or max current is 2A only irrespective of voltage and AC or DC.

Hello, the current rating is 2 A. Use at 5A is beyond ratings, very poor life at best.

X-((

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