OT: Stupid soldering Idea

Ok, I know this is stupid and I know people will respond saying it is stupid but who cares?

Would it be feesible to simply apply a tacky paste to the pads of a pcb board then coat the board with powered tin. The board is blown dry so that the tin only remains on the pads. The components are added as normal and the board is heated. The paste is melted around the components leads. Alternatively the components could also have the paste attached to their soldered parts(for SMT's at least).

I guess it's very similar to a solder mask but might be easier to implement. Not sure the bonding strength though but this is just a matter of finding out how to get the correct amount.

Reply to
Jon Slaughter
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It seems like a rather roundabout way to get solder paste applied. It also allows only one layer of particles on top of the pad (since any additional ones won't touch the sticky layer and so will get blown off). That means that the particles must be rather coarse to get enough solder on the pads.

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs
Principal
ElectroOptical Innovations
55 Orchard Rd
Briarcliff Manor NY 10510
845-480-2058
hobbs at electrooptical dot net
http://electrooptical.net
Reply to
Phil Hobbs

soldermask is something different, what you are suggesting is just a worse way of doing what is already standard today, - solder paste (solder powder in flux paste) stenciled or dispensed onto the pcb, stencil thickness controls the amount

-Lasse

Reply to
langwadt

pid

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Wouldn't you also need a stencil or dispenser to get the tacky paste onto the pads? If so, your idea appears to be no less difficult than ordinary SMT assembly techniques, which have the advantage of being tried and tested. What is it about them that is bothering you?

-- Joe

Reply to
J.A. Legris

Use off-the shelf solder paste - no contamination problems in regards to the paste part in your example. Now the challenge: modify the process to act just like a printing press where water sticks to everything except the image and ink sticks to the image since it is repelled by water. Just like in the printing press example,roll on the (new?) mixture and the solder paste will stick only on copper. place SMT parts were required, do not shake but do bake.

Reply to
Robert Baer

Or, make an inkjet like printhead, only it uses solder paste, not ink. Place board on machine, it 'prints' the solder paste pattern, place parts and bake. Only really useful in a proto house, as in any bulk manufacturing, the stencil is so much faster and cheaper!

Charlie

Reply to
Charlie E.

It's been done. I had a demo board that was treated with their process. You end up with a layer of solder paste that remains tacky for a few months. Parts just stay stuck to the board for the reflow process. I never tried it, I never heard from them again. I think they were a solution in search of a problem. It was a good idea for hobbyist use since you can replace parts until they are OK. Hobbyist == no market.

Reply to
a7yvm109gf5d1

tupid

hat

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Ditch the powered tin idea and use glitter instead. You may yet lose the hobbyist market, but you'll make it up in volume with the drag queens.

Reply to
Mike

I *am* a drag queen you insensitive clod!

Reply to
a7yvm109gf5d1

My apologies..... glitter AND sequins then. :)

Reply to
Mike

There's more than one on this group? Who knew? :)

--
The movie \'Deliverance\' isn\'t a documentary!
Reply to
Michael A. Terrell

Isn't a drag queen that hot bikini babe that gives the winner a big sloppy kiss at the finish line?

;-) Rich

Reply to
Rich Grise

Nope, that's the one that you don't want to kiss because she has the greatest drag when running after you...

--
Thanks,
Fred.
Reply to
Fred Bartoli

The next thing coming down the pike is OSP.

That is where a film is applied to all the solder pads, and at solder time, it melts, leaving behind a perfectly oxide free surface. Perfect for the higher temp processes of RoHS.

Anyway, OSP is the future, and a lot of customers are beginning to require it.

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Reply to
Archimedes' Lever

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