I have a pair of them, too, but they don't work very well on 0402s, which account for >90% of the passives on my boards. To be a little more clear, they work to measure the widget but aren't worth a damn placing them. Too many motions to use both. The cleaning service will get the spillage. Eventually.
Ditto that. We had one at my PPoE. I think it was used once. We have one at my CPoE, as well. I don't think it's been used in the five years I've been there, though its supply of copper clad has come in handy.
I recently tried making a small board with a generic 6040 (real ball screws on all axis and 24K RPM water cooled spindle). I think it will work fairly reliably down to 10 mil lines and and spaces, eventually, once I get more bits**, but the Z direction (flatness) is extremely finicky. Drilling holes is a snap (manual tool changes) and routing, internal cutouts etc. should be fine.
** the script to zero the bit Z (it gingerly goes down until the (non-rotating) tool just kisses the surface of a puck-like probe then retracts with zero set) has a charming bug that causes it to G00 rapid down at several inches per second right into the touch-off surface if a program has been loaded. 8-(
I'm not sure the fine fiberglass dust is any more pleasant than FeCl etchant.
There's a free Gerber to isolation G-code program available that seems to work okay. It's a bit clunky getting the bottom layer of a single layer board flipped, but it does that and flips the Excellon file too. It can include code for registration holes for 2-sided boards.
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All in all, the PCB house is better and cheaper when you have time.
--sp
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Best regards,
Spehro Pefhany
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