741s were notorious for popcorn noise. And that was hard to test for. An opamp may sit for hours or days, then start popping. We had to datalog some ADI 20-bit DACS for popcorn noise; we ran that for a few days, and washed out about half of them.
Often not. We use a lot of RF parts to build pulse stuff. RF parts often have terrible spec sheets. DC curves often don't exist. C-V data doesn't exist. Specified switching times are 10, 20x what is actually achievable. Biasing directions are pretty much "adjust the gate voltage until it works." An RF power mosfet may be specified for use up to 28 volts, but they really mean that it will drive an output tank using a 28 volt supply, where the drain voltage peaks at twice that. Things like Rds-on aren't specified on Smith charts. PHEMT enhancement isn't even mentioned. A detector diode is specified for 2 volts max reverse, because that's all a detector needs, but works fine at 7 volts in real life. It's a game of trading performance for calculated risk.
Not test equipment, production stuff. And if they don't copy it, maybe their foreign competitors will get their hands on one. Best to be safe.
Smart people do it only when there
Well, I'm not the only person in my company.