ferrite or iron powder transformer

Oct 01, 2007 7 Replies

Hi,



I am designing a 3kW switching power supply and am wondering about if a 30kHz ferrite or iron powder transformer with at least 4 taps per side is an off the shelf item or if it would need to be custom wound? I have looked around at some of the transformer manufacturers but haven't yet seen a ferrite/iron powder core that is at this power level.



cheers, Jamie


I would expect that not only would it be custom-wound, but quite the challenge to get it right -- to the point where you'd want to be as much of a transformer winding expert as a circuits guy to get the whole shebang working, and you'd be trading off circuit topologies vs. transformer designs during the design phase.

I'd be interested in seeing how it works out for you.

Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html

The best link I've found so far is:

formatting link

cheers, Jamie

>

You've told us very little about the requirements. Among the most important are input and output voltage and current and available airflow. Do you care about size, weight, cost, EMI, agency approvals?

30 kHz is not a particularly high frequency,but the power level is high enough that many things must be considered in the design. Off the shelf? Forget it. Paul Mathews

Hi,

Paul Mathews wrote:

I have just started this project and don't know the input signal yet very well, but the outputs of the power supply will be either 120VAC or

240VAC 50Hz or 60Hz. This is just an estimate so far. The input voltage can vary widely from about 50V up to a max of about 500V.

topology is push pull fullbridge

primary 7 taps maximum 500V/7Amps 3.5kW max secondary 5 taps maximum 340V/10Amps 3.5kW max

30kHz estimated frequency

multiple parallel transformers?

CSA/UL/CE approval are important

efficiency important

Jamie

"Jamie Morken" skrev i en meddelelse news:6TyMi.279365$fJ5.180227@pd7urf1no...

Why? Half-bridge is easier to get to work especially at the 500 V.

Multiple parallel power supplies would be much, much easier to handle, especially if you get enough of them so that something half-way COTS can be purchased (Above 300W or so, the market grows thin). The "taps" sort-of alludes to multiple outputs anyway.

Can't be. Not with the 1:10 input voltage range!

For 50/60Hz, powder cores or ferrite cores are *not* recommended!

Well I have found that it will most likely be a planar transformer design.. these things are amazing! No skin effect to worry about at

100kHz, less parasitics, more repeatability, smaller size, better thermal characteristics.. any drawbacks, maybe cost? :)

cheers, Jamie

>

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required