Copper pour or traces?

Jan 08, 2007 6 Replies

Hello,



I am laying out a little breakout board that spreads synchro data (60/400Hz) throughout a system. This is the first board I have ever layed out that I have contimplated using a 2-layer board instead of a



4-layer board. Because of this, I will not have independent GND/PWR planes. Looking around at other 2-layer PCBs, I see that some folks like to use a copper pour on the TOP and BOT layers. I am assuming one layer is traces+GND and the other is traces+PWR. My questions are these:


  1. Is this a sound design (no high frequency and the signals are very strong).



  1. From reading, I was convinced to try to use hatching instead of a solid copper pour to prevent warping.
  2. If I do use cross hatching what should my grid be if my global spacing for all traces, pads, layers, etc. is 8 mils.

Thank you.



At 400 Hz, practically anything will work.

Copper pours don't seem to warp boards nowadays, if they ever did.

John

However, providing a little relief around the pads can make them easier to solder and de-solder (ie, put a hole around the pad, and then tie the pad to the pour with 3 or 4 traces, rather than having no pad.) I'll often just run a pattern of round holes in the pour rather than a grid (resulting in square holes), which in thoery is better for etching behavior (less sharp corners) but I'm not sure this is really needed or makes any practical difference. However, it keeps me happy, and does not seem to detract any.

Cats, coffee, chocolate...vices to live by

Rule 1: Don't assume anything.

It is unlikely that you will ever find a board with an external power plane. Double sided boards will normally have a copper pour on each side both of which are connected to GND. Having said that, go back and invoke rule 1 above.

Just use solid copper pours. FR4 will not warp if you have copper pours on both sides.

John B

They used to if you didn't balance the thermal mass between both sides from the core layer. In fact, this was the main reason for one of the blitz consulting trips. 35 hours was travel time, the remainder was finding that warpage was the cause of end test failures, donning the old army boots to walk over to a lumber yard (roads too iced up for driving), making a frame, running a few boards.

Regards, Joerg http://www.analogconsultants.com

Provided they are somewhat summetrical to the core. Else go back to rule

1 :-)
Regards, Joerg http://www.analogconsultants.com

We did one board with microwave laminate as the first dielectric, and FR-4 for the rest. It looked like a potato chip. It was cool: you could lay it on your desk and give it a twirl, and it would spin for almost a full minute. It took vise grips to get it out of the card cage.

John

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