Hi all I'm trying to solve a major problem we have at work. We have a master unit on the surface and multiple sensors in the water. For the past 10 years they have been networked by RS485 operating at 1.5 Mbps. Our production people have gotten the sensors to communicate with the surface unit at distances well over 100 m with clever impedance matching tricks.
However, we'd like to switch to Ethernet for robustness and for better realization of an ideal "single master, multiple sensors" model.
Using RS485, we often use a "wet Y" or "wet W" to split the RS485 lines into 2 or 3 paths that are connected to sensors a short distance from the junction (~1 m or so). I want to figure out how to implement this same functionality with Ethernet (either coax or twisted pair).
We have our cables custom-made. They are armored and quite robust. I'd like to avoid putting any electronics inside the Y or W junction.
For twisted pair, I've heard that you should not unravel the pair more than an inch or you'll severely compromise the data integrity.
I'm hoping that perhaps the old coax approach to Ethernet might be a reasonable solution since everything was tied together in an analog fashion with BNC connectors. However, it a daisy-chain configuration rather than a star configuration, which is really what I'm hoping to achieve (perhaps with clever impedance matching techniques?).
Am I barking up the wrong tree? If I search hard enough am I likely to find a solution, or am I just headed in the wrong direction? Are there any Ethernet tutorials that you've found helpful at a hardware level? Ultimately, I'm going to have to put the whole thing together myself, from hardware TCP/IP stack to MAC to PHY, so I'm also interested in recommendations for hardware solutions (I'm hoping for at least 5 Mbps throughput).
Thanks in advance for the help. Todd