Hi Folks-
I'm hoping some experienced EEs in the group can help me with a problem I'm having with a circuit using Kemet EC2-12NU miniature signal relays, a low voltage relay. The switch will reliably close when the coil is energized. The switch will open about 50% of time when the coil is de-energized. There is no delay effect where it might open shortly after the coil is de-energized. If it won't open, it will never open until I energize the coil and then de-energize again, at which point it might open.
We have three of these relays on our board all of which are under microcontroller control. The failing one is different from the others because it switches the 12V supply voltage to a 12V->500V DC power supply. The 500V power supply consumes up to 650 mA under full load. My testing is unloaded so I don't know what the no-load current is. The relay behaves the same whether the 500V power supply is loaded or not. The contacts are rated at 2A.
The relay coil drives an internal DPDT switch. I can clearly hear the switch click a little muffled when it won't switch. I presume only half of the internal switching hardware is slamming when it fails to switch.
I believe there is some sort of external interaction that is causing the relay switch to refuse to open. The relay functions 100% reliably when it's removed from the circuit. The other relays in the circuit work reliably.
Can anyone offer any possible reasons why I'm seeing the relay fail to reliably open?
Thanks - JJS