I think there's something awry or different in some way on the older system. There is a hardware difference, the older system (which is a
2Gb Pi 4B) boots in the standard way from an SD card. The newer system (which is a 1Gb Pi 4B) boots from USB.
The contents of /boot are different on the two systems:-
Newer Pi 4B (wiht kernel 6.6.62):-
chris@newodinpi$ ls /boot System.map-6.6.51+rpt-rpi-2712 config-6.6.51+rpt-rpi-v8 initrd.img-6.6.51+rpt-rpi-v8 vmlinuz-6.6.51+rpt-rpi-v8 System.map-6.6.51+rpt-rpi-v8 config-6.6.62+rpt-rpi-2712 initrd.img-6.6.62+rpt-rpi-2712 vmlinuz-6.6.62+rpt-rpi-2712 System.map-6.6.62+rpt-rpi-2712 config-6.6.62+rpt-rpi-v8 initrd.img-6.6.62+rpt-rpi-v8 vmlinuz-6.6.62+rpt-rpi-v8 System.map-6.6.62+rpt-rpi-v8 config.txt issue.txt cmdline.txt firmware overlays config-6.6.51+rpt-rpi-2712 initrd.img-6.6.51+rpt-rpi-2712 vmlinuz-6.6.51+rpt-rpi-2712 chris@newodinpi$
Older Pi 4B (with kernel 6.1.21):-
chris@homepi$ ls /boot COPYING.linux bcm2710-rpi-zero-2.dtb cmdline.txt fixup_cd.dat start4.elf LICENCE.broadcom bcm2711-rpi-4-b.dtb config.txt fixup_db.dat start4cd.elf bcm2710-rpi-2-b.dtb bcm2711-rpi-400.dtb fixup.dat fixup_x.dat start4db.elf bcm2710-rpi-3-b-plus.dtb bcm2711-rpi-cm4-io.dtb fixup4.dat issue.txt start4x.elf bcm2710-rpi-3-b.dtb bcm2711-rpi-cm4.dtb fixup4cd.dat kernel8.img start_cd.elf bcm2710-rpi-cm3.dtb bcm2711-rpi-cm4s.dtb fixup4db.dat overlays start_db.elf bcm2710-rpi-zero-2-w.dtb bootcode.bin fixup4x.dat start.elf start_x.elf chris@homepi$
The newer system has all the bcm and similar files in /boot/firmware. I can't see the vmlinuz files and such anywhere on the older system.
The older system does seem to have a rather anomolous configuration:-
root@homepi# apt-file search vmlinuz-6.6.62 linux-image-6.6.62+rpt-rpi-2712: /boot/vmlinuz-6.6.62+rpt-rpi-2712 linux-image-6.6.62+rpt-rpi-v8: /boot/vmlinuz-6.6.62+rpt-rpi-v8
So apt thinks the vmlinuz files should be in /boot but they definitely aren't there. It also shows the version as 6.6.62 and that *isn't* the actually running kernel.
I have just tried:-
apt reinstall linux-image-6.6.62+rpt-rpi-v7 apt reinstall linux-image-6.6.62+rpt-rpi-v8 apt reinstall linux-image-6.6.51+rpt-rpi-2712
But apart from installing the vmlinuz files in /boot that hasn't changed anything, it still boots into a 6.1.21 kernel.
It seems maybe as if something in the boot sequence is different/wrong.