TIP: 1/4 inch socket with isolated switch/es

I'm getting rather tired of seeing band amp failures due to the use of these flimsey domestic grade of amp headphone sockets. Even if you can get hold of one off replacements, rather than minimum of 100 , what is the point of like for like replacement if only 3 years of use, not abuse, leads to amp failure.

Current one carried a negative rail for switching purposes so definitely isolated switch action required. Starting with a standard 2 way or 3 way chassis or pcb mount socket. For 1 2 or 3 isolated sockets and continued use of the 3 tip/ring/ground contacts to an inserted jack. Rough up mechanically the outer surface of the moving contact. Solder, deliberately messily for later glue bonding, some highly flexible hookup wire to the end of a moving contact at the switch contact end. Open the contact and feed some 0.1mm or so plastic tape under and around the moving contact and wire, bounded by the channel in the socket plastic body. Blank off ends with blue tac or whatever and fill the channel with epoxy, except a few mm at the hinge end. When cured bend back the locking tang at the socket plastic and remove the moving contact and Dremmel/0.6mm grinding disc, slice a slot,on the inner side of the moving contact metal, between frog (as in brick frog shape) and the contact . Assuming it takes this mechanical action, without breaking away, add a little more epoxy slightly over the cut and also on and over the free end to beef up even more. Repeat , if required on other 1 or 2 poles for more switches. Mount perhaps upside down and wire into the pcb.

-- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on

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Reply to
N_Cook
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The plastic tape is just for shuttering, so remove of course, when epoxy is cured

Reply to
N_Cook

Seems like an awful lot of work to replace a component that's going to last another 3 years anyway. Most bands would be quite happy with that sort of level of failure. Have you had this 'improved' socket version of yours in use anywhere that you can monitor it, for longer than three years to see if it actually does last better, and not suffer from some different mechanical failure ?

Some 'original' open frame switched jacks in one-off prices here

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Not necessarily exactly what you're talking about, but still good for replacing dodgy Fender etc jacks

Arfa

Reply to
Arfa Daily

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AFAIK there is no totally isolated contact pair on those switchcraft. I use Watford for valves but sw requirement would have to coincide with valve purchase because of min order I'd rather spend 1/2 hour adaopting an off the shelf item than 1/2 hour trying to find direct replacement , ordering , waiting etc. The -15V would go to the existing fixed contact and the potentially breakable contact would go to the downstream side. Those Jalco , the only strength is the soldering to the board, the plastic "body" can flex all over the place, even with solder points in place.

Not had to make an isolated one before. Nearest was a push in to make contact for something I forget what. Soldering a robbed inverted moving contct to an existing and extending the fixed to an inverted contact robbed from another. Never bounced back so maybe still functional.

Reply to
N_Cook

On 2/15/2010 12:30 AM N_Cook spake thus:

[snip remainder of bodgery]

Honestly, Norm, you and Patrick Turner, the guy who likes to mutilate Conrad Johnson amplifiers and such (over in rec.audio.tech) ought to get a room together.

--
You were wrong, and I'm man enough to admit it.

- a Usenet "apology"
Reply to
David Nebenzahl

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