I imagine that any bench tech who's been fixing electronic stuff for a while has at least a couple of components housed on what I call The Shelf of Weird Things: items that caused a very bizarre problem, or look strange, or whatever.
Here are a few things from mine:
- A three-legged resistor. It used to be two separate power resistors, but one got so hot it exploded and fused itself into the identical resistor immediately next to it on the circuit board. It looks like a letter "Y" and even close inspection makes one suspect it was actually manufactured this way.
- A 7805 voltage regulator that works as long as the input voltage is from 8 to 12 volts, but when it goes any higher than that, the output voltage drops to about 3 volts.
- A 1-watt carbon resistor that's missing a 1-mm wide band of carbon, exposing the internal element. Looks like it was lasered neatly out. Resistor still tests good, though.
- A 1N4001 diode with the cathode marking on the wrong end.
- Transistors with the wrong part numbers printed on them! (Took us a LOOOONG time to figure this one out!)
Others I've heard about:
- Multimeter test leads that accidentally carried too much current through them, instantly fusing the internal wires into one big, solid mass. Some tech was trying to measure the high voltage on a laser power supply but forgot to switch the meter from "Ohms" to "Volts." Now he's got a fried meter and red and black coathangers.