Sunbeam heated blanket controller

Dec 24, 2008 10 Replies

I recently purchased a Sunbeam electric blanket. It works ok except that its lowest setting is a bit too high for my liking and I am looking for ways to reduce its output.



I have read online that they use a heating wire with a high positive temperature coefficient of resistance so that it is not only a heater but also a temperature sensor. I have monitored the current draw. When turned on the current starts at 2 amps and gradually drops to near an amp before the controller switches off.



Has anyone opened up one of these controllers? The product description says it is solid state and noiseless and that if there is an error condition the controller light will flash. It sounds like it might have a microprocessor but I am reluctant to open up the controller on a brand new item which has a 5 year warranty if there is nothing inside which I can tweak to lower the lowest setting.



My thinking now is that if it is microprocessor controlled it would be difficult to modify. My first thought was to lower the input voltage but I think the microprocessor would be able to compensate.



Any ideas?



thanks kw


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There must be a PTC (positive Temperature Coefficient) resistor in it.

Measure the value are room temperature and and place a small value R in series with it to off set the calibration so that it'll operate at a cooler level. Or, reposition the PTC closer to a heating wire, it could of slip out of the original position.

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If it is a true thermostat I don't believe lowering the voltage will help.

kw

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To the original poster: Are you sure the blanket is working properly.

The lowest setting on the Sunbeam blankets I've had was next to no heat.

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I have both a Snbeam blanket and "throw", and the Low setting is, indeed, low.

I've never had an electric blanket before so I don't know what `working properly' is. It definitely gets much warmer on higher settings so I assume it is normal. I put it on a variac at 90 volts last night and it may have lowered the heat output a bit. It abruptly ceases operation at about 40 volts (light goes out and it won't power on).

kw

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Also have a Sunbeam and it has infinite control. Although mine is their better blanket priced around $69 US for a queen.

On Wed, 24 Dec 2008 18:39:49 -0500, Jamie put finger to keyboard and composed:

The heating element itself provides the PTC resistance. If the PTC resistor were external to the blanket (ie inside the controller), then initially it would present a short circuit (or very low resistance), in which case the blanket would see 110VAC at 2A. If the current then gradually decreases to 1A, this would mean that the PTC would be dissipating 55W (= 55VAC @ 1A).

- Franc Zabkar

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On Wed, 24 Dec 2008 16:07:47 -0600, Ken Wright put finger to keyboard and composed:

Here are two Sunbeam patents for PTC heating wire and one for PTC temperature sensing wire:

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Here are other Sunbeam electric blanket patents:

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Is there a patent number on your appliance?

I'm guessing it uses a triac with a zero voltage switching control circuit.

As others have suggested, it may be that your blanket is not working properly. The min-max current difference (1A versus 2A) seems inadequate, but then you need to determine whether the duty cycle remains constant or not. I expect that you will find that your blanket has a PTC heating element, and that its controller operates more like a thermostat (or simmerstat) than a dimmer. It seems logical to me for a temperature controller with 10 settings, say, to turn on the heat for 1 second and off for 9 seconds on the lowest setting, and on for 9 seconds and off for 1 sec on the second highest setting. But I'm only guessing. AFAICS, a dimmer control would be unnecessary due to the thermal inertia (?) of the heating element, and it would also generate EMI.

- Franc Zabkar

Please remove one \'i\' from my address when replying by email.

And I don't have an electric blanket, ya bunch of cissies!

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