Finally got my portable box mostly togehter for park activations. Small hard case, an HF rig on the bottom deck, a little dual-bander, a battery inside, and a couple of ports on the side for charging stuff. Everything works, but here's the thing that's bugging me. When I key up on SSB at higher power, the voltmeter I wired into the panel drops noticeably for the duration of the transmission, then bounces right back when I unkey. It doesn't seem to hurt anything and the radio keeps running fine, but it drops enough that I'm second-guessing my whole power setup. Is that just what happens with a small battery, or did I size somethig wrong? I'm also wondering if my wire runs are part of the problem. I kept them short since everything is crammed into one box, but some of the leads I made up are pretty thin becasue they were easier to route around the fans and the distribution panel. coud skimping on wire gauge cause that much sag on transmit? I don't want to rebuild the whole thing if this is normal behavior, but I'd rather fix it now than discover a problem out in the field halfway through an activation.
Is it normal for my battery voltage to sag that much when the rig keys up?
Oct 16, 2026
Last reply: 1 hour ago
4 Replies
First reply
Some sag on voice peaks is completely normal, especally with a small battery. SSB doesn't draw a steady load like FM or digital modes do. Your average draw on a normal SSB QSO is way below peak, but every time you talk into the mic the rig pulls a big burst of current for the…
Read the full replySome sag on voice peaks is completely normal, especally with a small battery. SSB doesn't draw a steady load like FM or digital modes do. Your average draw on a normal SSB QSO is way below peak, but every time you talk into the mic the rig pulls a big burst of current for the duration of your syllables. A small 10ish Ah battery, particularly if it's a sealed lead acid type, will dip under that kind of momentary load even when it's fully charged and healthy. If it bounces right back the second you unkey, that's the battery and the wiring doing thier job, not a fault. That said, thin wire can absolutely make it worse. Voltage drop in a DC run goes up fast as gauge gets smaller, and it compounds on both the positive and negative side. On a short run in a box it may not be dramatic, but every bit of it adds to the dip you're seeing on the meter. The HF rig is the one that matters here. If some of your accessory leads are thin, that's fine, but the main feed from the battery to the HF rig should be the fattest pair in the whole box. I'd also check every crimp and powerpole connection while you're at it. A loose or poorly crimped connector acts like a resistor and causes sag that looks exactly like what you're describing.
Easy way to isolate it: put a meter directly on the battery terminals and key up. If the battery itself barely moves but the panel meter drops a lot, your wiring and connections are eating the difference. If the battery sags hard too, then it's mostly just battery size under peak load, and the fix is either a bigger battery or accepting it, since the rig clearly doesn't care. Also worth checking sag with the battery freshly charged versus partway down, because small lead acid packs sag much harder as they discharge. If it's only ugly at lower charge, that's your early warning sign in the field.
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Mine did the same thing and it turned out half the sag was the meter itself being wired way down the line from the battery. It was reading after a fuse block and a couple of connectors, so it saw every bit of drop in the run plus the battery's own dip. Moved it closer to the battery and the number looked way less scary. Worth checking where yours is tapped in before you go swapping wire. Also, I ended up tossing a LiFePO4 in mine and the sag basically vanished compared to the SLA I started with.
I'd push back on the 'the rig clearly doesn't care' part. Mine cared plenty. On a similar portable setup the sag got worse as the battery ran down over an afternoon, and one long over transmission was enough to trip the low voltage warning and the radio rebooted right in the middle of a QSO. That's a lousy thing to find out at a park an hour from home. So even if it seems harmless on the bench with a full charge, I'd fix the wiring anyway and treat the worst-case sag at half discharge as the real number to design around, not the fresh-off-the-charger reading.
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