How to build a simple solenoid?

Mar 09, 2005 5 Replies

Hi, All: I am helping my kid with a school robotic project. One key element is to use solenoid to release a latch. The project limits total power voltage no more than 9 volts. This solenoid does not need to generate strong force, just to pickup weight of an egg will be fine. Can anyone please help me by showing one simple example? What gage of wire, how many round coil around how big a plastic tube and size of the plunger,...,etc. that use only 2 to 3 AA or AAA batteries. Thanks Lukyman


Hi, one.

Methinks you need to specify the throw distance for this solenoid. If it just has to hold the egg, once thrown, it will consume less power than if it must exert that force over the whole throw range.

From your description, I would worry about how long that solenoid could be energized without depleting the battery. Perhaps that should be added to your requirements. You may want to devise something with a latch so that continuous energizatization is not needed.

--Larry Brasfield email: donotspam_larry_brasfield@hotmail.com Above views may belong only to me.

Thanks Larry, you're right. I just forgot those things. The throw distance is only 1/2 inch. It's not continuous holding. It just release the latch that's all. I will use spring to hold the latch. What I need is really like an electronic mouse trap, since I am not allowed to touch the "trap" by hand, I can only use wire, you know what I mean. The force to release the latch is really small. The project requires 2 AA or AAA batteries only. You think that would work?

Sure. You may need an electrolytic cap to supply the pulse current needed to move the solenoid plunger. I would get a small permanent magnet and experiment with a coil whose axis is colinear with the magnet pole. You should be able to repel or attract that magnet with a short enough pulse to not warrant much worry about battery consumption. I would start with #32 magnet wire and 40 turns. For your ~3V drive, there will be an optimum turns-count somewhere if you are willing to find it. Since this is a one-shot operation, I would not spend much time trying to devise an efficient, closed path magnetic circuit unless battery power is really precious.

--Larry Brasfield email: donotspam_larry_brasfield@hotmail.com Above views may belong only to me.

Larry, Can I overlap those 40 turns or make it 2-3 layers? Does it have to be very neat? Thanks again!

Both. Get the winding into as small a volume around the magnet to be moved as you can. That could mean even more layers.

Only if you want a gold star from teacher.

Welcome again.

--Larry Brasfield email: donotspam_larry_brasfield@hotmail.com Above views may belong only to me.

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