Fast door heater for a frozen auto door

Nov 22, 2005 5 Replies

hello-



I have a 99 Ranger pickup which would otherwise be completely irrelevant to this ng, but something I battle each winter in Wisconsin is that the driver's side door tends to freeze shut. I can usually get the passenger side door open and crawl across but it's a bit of a hassle, esp. since it is a manual transmission.



I've gone all over the door looking for water leaks but can't find any. It's freezing in a couple of small spots where the rubber stoppers contact the door, and it must be condensation or the act of opening the door that gets it just a little wet when I open it. Not a lot of ice, but just enough to make me worry about someday pulling the doorhandle off trying to open it.



So i came up with some lame-brained idea of running a small length of wiring in the door sill with some small, localized "heat sources" in the areas where it freezes. A hall-effects sensor (or even magnetic reed switch) in the rear window can be used to turn the heat on if I put a magnet (small rare-earth type, fastened to my keychain) up to it on the outside. I can power the whole thing with the 12V accessory jack in the dash. In theory it sounds like it'd work....



However, what should I use for the heat sources? A small bit of nichrome wire? If Nichrome, where do I get it (old cigarette lighters or toasters from the junk yard?) and what should I wrap it with? Should I use tiny light bulbs (there's room for the 12V grain-of-wheat and pea-sized HO Railroad bulbs)?



Any other suggestions/improvements would be great, even if you don't think it will work or think this is a bad idea.



Thanks for any and all!



Put a little silicone grease on the rubber stoppers where they hit the door.

The heating element from an electric blanket would probably be about the right size.

However, I suggest you first coat the gasket and stop surfaces with a little bit of silicone grease and see if that solves the problem.

[snip...snip...]

Why not the heat tape designed to keep water pipes from freezing?

Rich Webb Norfolk, VA

I would suggest smearing a liberal coat of silicone grease on all the contact points and where water is likely to bridge and freeze across a gap.

JazzMan

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