For a customer on a ship in a remote location I've build a COTS 160MHz radio modem into a waterproof diecast aluminium box that is grounded (the modem originally comes in a plastic box). The antenna used to connect to a BNC connector but I replaced that by a screw terminal because of space restrictions. There is also an extra microcontroller board in the same box with Ethernet connections on the same screw terminal as the VHF receiver antenna. All cables (antenna, Ethernet & power) come in through cable glands.
The VHF modem contains a PIC (10MHz) and it doesn't look like any special effort has been done to prevent interference from the PIC to reach the input stage except maybe that it is as far away as possible from the antenna input. So I've mounted the extra microcontroller (22MHz) on the PIC side of the modem.
Now the customer has done comparative tests with the original setup (VHF receiver in plastic box without extra microcontroller) and with the "improved" setup and found that the receiver sensitivity has significantly diminished for the "improved" setup.
Unfortunately I can't do any easy measurements and even if I could, I probably do not have the right equipment (basically just a multimeter and an oscilloscope).
What may be the problem? The aluminium box? The extra microcontroller board? The Ethernet connection? The antenna connection? A combination? Other?
Any help will be greatly appreciated.
Thanks,
--DF