Tee Hee! Made a voltage regulator today.

Nov 04, 2011 53 Replies

I managed to combine productive work with anachronistic play this evening.



I'm doing just a little bit of testing for a customer, that requires an RF source. The only RF signal generator that I have is this really high- tech thing from Heathkit -- I know it's high tech because it uses miniature tubes, instead of octal-based metal ones.



At any rate, the thing suffered from terrible 60Hz hum problems. I've been meaning to make a voltage regulator for the thing for years -- decades, actually. So today I went over the top, sketched the thing out on paper, and built it.



I had played with this before using an LM723, but always got stymied on the current needs of the regulator, the BIG dropping resistor I'd need, voltage shifting, and all the rest.



So this time around I realized that my solution laid in being, well, weird.



Here's the schematic, less the output cap:


+165V o-----o---------------------o-------. | | | | 33k | | | ___ | |< | .---|___|---)-----| | | | |\ .-. | | | 180k | | | | o----------o +135V | | | | | '-' | | .-. | | | | | | | | | | 150k | | | '-' | | | | | |/ \| | o-------| |-----o | |>

.

h-

t

| =A0 =A0 =A0 |

=A0 =A0 =A0 |

=A0 =A0 |<

=A0 =A0 |\

=A0 =A0 =A0 |

=A0 =A0 o----------o +135V

=A0 =A0 =A0 |

=A0 =A0 =A0.-.

=A0 =A0 =A0| |

=A0 =A0 =A0| | 150k

=A0 =A0 =A0'-'

=A0 =A0 =A0 |

| =A0 =A0 |

> =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 |> =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0 --- =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A0 | = =A0 =A0 =A0 | > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0o =A0 =A0 =A0 =A0 | =A0 =A0 =A0 =A0 =A0 | = =A0 =A0 =A0.-. > =A0 =A0 =A0 =A0 =A0NE-2 =A0 =A0 =A0 =A0 =A0 =A0'-----------' =A0 =A0 =A0|= | > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0o =A0 =A0 =A0 =A0 =A0 =A0 =A0 | =A0 =A0 = =A0 =A0 =A0 =A0| | 82k > =A0 =A0 =A0 =A0 =A0 =A0 =A0 --- =A0 =A0 =A0 =A0 =A0 =A0 .-. =A0 =A0 =A0 = =A0 =A0 '-' > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A0 =A0 =A0| | =A0 =A0 = =A0 =A0 =A0 =A0| > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A033k | | =A0 =A0 =A0 = =A0 =A0 =A0| > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A0 =A0 =A0'-' =A0 =A0 = =A0 =A0 =A0 =A0| > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A0 =A0 =A0 | =A0 =A0 = =A0 =A0 =A0 =A0 | > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =A0| =A0 =A0 =A0 =A0 =A0 =A0 =A0 | =A0 =A0 = =A0 =A0 =A0 =A0 | > =A0 =A0 =A0 =A0 =A0 =A0 =A0 =3D=3D=3D =A0 =A0 =A0 =A0 =A0 =A0 =3D=3D=3D = =A0 =A0 =A0 =A0 =A0 =3D=3D=3D > =A0 =A0 =A0 =A0 =A0 =A0 =A0 GND =A0 =A0 =A0 =A0 =A0 =A0 GND =A0 =A0 =A0 = =A0 =A0 GND > (created by AACircuit v1.28.6 beta 04/19/05www.tech-chat.de) > > The neon bulb provides the voltage reference (at a cost of only 0.5mA, > which is cool because the whole signal generator only consumes 20 or > 30). =A0The two NPN transistors make a differential amplifier referenced = to > the 50V from the neon bulb; the output of that diff amp drives the output > transistor, and voile! =A0It works. =A0Nothing high tech, it's built on a > scrap of circuit board that I inherited from my uncle's estate, which > means it's probably been rattling around in a cabinet since I was in > grade school, everything is totally junkbox parts (the transistors are > NTE, of all things -- I have no idea why I had just the right compliment > of high voltage transistors I needed for this, unless the LM723 circuit > needed them, too). > > And my signal generator works much better now. =A0Maybe I'll even keep it > until it's really obsolete. > > --www.wescottdesign.com It is always satisfying to revisit the fundamentals.

(snip)

I'm a bit surprised that the hum was from the B+ rail, only, or at least substantially. It certainly would suggest a cap deficiency there.

I only mention that because I have an olde Marconi TF995A/S sig=gen which used to have a hum issue. That was NOT on the HT rail, but actually introduced via the heaters. So we replaced the 6.3VAC feed with a 5V DC regulated supply, and sorted two problems - the hum and drift after initial warmup.

Many guitar amplifiers simply used a potentiometer across the floating

6.3 V winding and the potentiometer sliding electrode was connected to ground. Adjust the slide for minimum hum.

The only time I have seen a DC heater feed was one Geloso amplifier, with the front end tube heaters fed in series from a rectified and filtered DC bias. This negative voltage was also used to bias the power pentodes with a negative grid bias (thus allowing direct grounding of cathodes).

Wow! Such high tech >:-} ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

Certainly where I used to see a fairly severe amplitude hum I now see a nice flat line. I was also fighting frequency shifts when loads turned on and off on the AC line (and I have a Weller soldering iron that clicks on and off...). There may still be hum from the heaters, but the overall performance is better.

It's going into service today; I'll see _how_ much better it is.

Tim Wescott Control system and signal processing consulting www.wescottdesign.com

Hey, a voltage regulator in a vacuum tube circuit _is_ high tech!

www.wescottdesign.com

Tim, as you know, gas regulators are quite noisy. This will modulate your oscillator and cause amplitude and frequency modulation in the output.

Perhaps you should put a large bypass cap across the NE-2, like 1uF?

Mike

I wondered that, but it would much exacerbate the overshoot problem, before the neon strikes. RC between neon and tr base would be better.

NT

That's in my on-paper schematic, but got left off because I was running out of room!

If I have problems I'll certainly shoe-horn that in there. Right now the signal generator is working loads better than it did yesterday morning, so I'm quite happy.

www.wescottdesign.com

Too big a capacitor across the neon lamp and you'll get a relaxation oscillator!

That's probably why I didn't bypass the lamp.

www.wescottdesign.com

Actually, I just looked and according to my "GE Glow Lamp" manual, 2nd edition published 1966, the way to determine if a certain combination of resistor,glow lamp, and capacitor will oscillate or not is to take the volt-amp characteristic curve of the glow lamp, and run a line with slope V/R from the supply voltage at the top left of the graph to the bottom of the graph. If the line intersects the negative resistance portion of the glow lamp curve, the circuit will oscillate.

So it seems it has to do more with the size of the resistance - different capacitance sizes will just change the oscillation frequency.

You are cheating ! !

A tube system should use a triode (or even pentode) as a series pass element :-) :-).

Of course, I understand that it would have required even one more filament winding for the series pass tube.

What frequencies are you needing to generate?

John S

It is not that simple - to oscillate, the feed resistor must be so large that the current from the resistor alone is not sufficient to maintain the glow discharge. If you feed enough current, there is no reason to skip the bypass cap.

Tauno Voipio, OH2UG (for 50 years)

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Does it need to lose as much as 30v? I've generally resorted to RCRC in such situations, a brain dead solution that always works and doesnt lose many volts.

NT

First, that's what was there already (or at least CRC). Second, that doesn't stabilize against power supply fluctuations, and that was a good part of the problem I was trying to solve.

Second, dropping 30V was mostly intended to keep the B+ rail at the same voltage as it was before the change. It does make sure that I have plenty of headroom in case of brownouts, though (especially because it's an LDO regulator -- that's essential in a 135V supply!).

www.wescottdesign.com

At the moment I'm generating 150kHz and dividing it down to a 15kHz sine wave. (My all-analog, el-cheapo audio signal generator just wasn't up to snuff in the drift department).

If I didn't want an excuse to mess around, or if it made a difference in how quickly I could get my work done, I'd just buy some modern plastic- encased synthesizer that works from DC to light and can be controlled over USB.

www.wescottdesign.com

Oh. I was going to make you an offer, but my generator doesn't go below

10MHz. So I guess that won't do you. Sorry.

John S

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