Re: Crowbar circuit?

Sep 07, 2010 22 Replies


We had the misfortune of a 120Vac line touch a 12Vac line,


> and blow out some bulbs, it could happen again so I figure
> we need a crowbar on the 12 Vac line.

Don't be so sure of that. If you just lost some bulbs, replace 'em and move on. Few if any 12V systems have need of a crowbar. There are NEVER good reasons to put 12V and 120V wiring so close together that the wires are likely to touch.


If this is for exterior lighting, the 12VAC is probably isolated, and you could ground one leg (or a center tap), then any 120VAC line with a GCFI (ground circuit fault interrupter) would trip the safety on a 'touch' fault. That would be my choice.

Suggest you make sure it never happens again. If it _can_ happen it's almost surely unsafe and in violation of electrical code.

IIRC, CSA wants low voltage lines in the vicinity of mains wiring to have insulation rated for the mains voltage (eg. 300V) or to be sleeved with something that brings it up to that rating (eg. fiberglass sleeving).

True. However, occasionally I am asked to make sure my circuit survives if the installer accidentally connects the black and the white 12AWG wires where it said RS485 :-)

Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Just leave it alone. Sounds like a perfect setup for a Darwin Award: Chlorinating the Gene Pool !-) ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Democrats are best served up prepared as a hash Otherwise the dogs will refuse to eat them :)

If a single fault resulted in damage, then the 12V circuit was not isolated.

It sounds like an iffy installation that would benefit from proper insulation , isolation, and a gfi. These won't protect your bulbs, but might reduce the hazardous nature of the site.

RL

I'd have to wonder at the economics. Does the marginal cost of one of these boards justify the extra expense of protecting them against ham-fisted installers? The worst solution, to my mind, would be one where the installer doesn't have to admit their error, and thus can't be fired promptly for incompetence.

Sylvia.

On the ones I did? Oh yeah!

It's mostly warranty claims that you can't turn down because So-and-so Corporation is a key customer, et cetera. "No, we haven't dunnit, done nuthin' wrong, honestly, it suddenly exploded all by itself ..."

Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Ah, yes. That puts a different slant on it. Best make it idiot-proof then, which I gather is what you're trying to do.

Sylvia.

Er, I mean were trying to do, since you're not the OP.

Sylvia.

Yeah, it seems sad that the bulk of customers (the competent ones) must carry the cost of extra parts etc. for the few that will screw up, but they have to one way or the other (parts or "warranty" repairs).

No. Repair or redesign the equipment so that the 120V doesn't short to the 12V any more.

Good Luck! Rich

If the installer is union, it's probably illegal to fire him (or her) for incompetence, thanks to the Liberal/Union cabal. >:-[

Cheers! Rich

agreed.

And if you have problems with installers running power into signal terminals like for rs485, use different connectors or terminal blocks for the low voltage stuff.

If you can't fit 12 guage power cables in the terminal block for serial communiations, mixing them up isn't a problem anymore.

When recently redoing some video routing I found that isolated (separate chambers for LV and HV) outlet boxes are now required. Quite nice... available at Lowe's, etc. ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Democrats are best served up prepared as a hash Otherwise the dogs will refuse to eat them :)

"now required"? Wasn't it even stiffer before, where one had to maintain

6" distance between mains and comms stuff?
Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

No. They sold wiring duct with metal separators for phone and power at least 25 years ago.

Politicians should only get paid if the budget is balanced, and there is enough left over to pay them.

I know. You can also use conduit. What I meant was the outlets. This house was built quite meticulously and there is always exactly 6" separation. Believe it or not but they partially put structured wiring into it. In 1970 ...

Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Believe it or not, I was doing that work in 1970. Phone, intercom, background music, two way radio, fire & burglar alarm and special control wiring. I was also teaching new techs how to do it.

Politicians should only get paid if the budget is balanced, and there is enough left over to pay them.

No, I remember designing a bunch of stuff for the video system at UCSB that basically had a 12"x12"'3" wall box divided by a metal barrier back in '92...

Charlie

In the 90's you could get those divider boxes but in the 70's telephone jacks were those round recess thingies. That had to maintain a 6" distance. Not sure why but I've read that placing them close together is one of the more common mistakes by DYIers and a core reason for flunking the inspection.

Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

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