Re: Best-shielded SMPS inductors?

Jul 01, 2011 39 Replies


John Lark [snip]


>>
>> Circular boards are cute, but are almost always a serious PITA.
>>
>> John
>>
>>
>
>I agree that circular boards are a pain, mostly because you lose a lot
>of usable area along the curve. However they're sort of a fact of life
>for this client, because of needing to mount the optomechanics to the
>cards, and they've got good at it.
>
>Long skinny boards don't have a lot of surface area either. I stack
>them, they have to get skinny really fast. Besides, I can easily put
>the pringles in a steel can, sitting inside the aluminum housing. The
>can will be slightly D shaped, with the wiring coming out on the flat side.
>
>They connect with one flex jumper each, and there are no connections
>between them. That makes working on them pretty simple, actually--the
>whole stack just falls apart into separate pieces that you can probe any
>way you like. (It's the stacked headers that make daughterboards such
>a pain to work on.) Because they're quiet, it doesn't matter if the
>input and output leads are close together.
>
>Also the pringle design is more extensible--I only have so much
>diameter, but in principle I can have a mile's worth of potato chips if
>I like. ;) Seriously, doing it that way I can add more boards so I can
>use many many heating zones if I need to, to keep the thermal forcing
>down to a very low level.
>
>Cheers
>
>Phil Hobbs

I can recall making hybrid circuits for a Systron-Donner accelerometer, which was composed of a large number of circular boards stacked via interconnecting bus bars and spacers. I thought it rather cute. It would be easy enough to insert a shield between "layers". ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

[snip]

Worked just fine here. Joerg must have yet another problem with his "perfect" system that crashes all the time ;-) ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

So what do you think, Jim?

Cheers

Phil Hobbs

Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics Electro-optics Photonics Analog Electronics 55 Orchard Rd Briarcliff Manor NY 10510 845-480-2058 email: hobbs (atsign) electrooptical (period) net http://electrooptical.net

I'm about to head out to California to pick up a granddaughter and bring her back to Phoenix for the month-long Valley Youth Theater summer program... she is quite the thespian ;-)

But I did take a quick look, and your snubber approach is one of my favorites... used that in most of the supplies for the OmniComp/GenRad portable testers... lovely load lines that follow the axes!

I won't be back until Sunday. I'll run the simulation then, but first looks, I'd give it a thumbs-up! ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

On a sunny day (Fri, 01 Jul 2011 12:17:58 -0700) it happened Jim Thompson wrote in :

I looked at both, one had some problem with values. The other one popped up automatically.

Same here. The one posted on Phil's web site works fine. Probably the use of the Greek letter for micro caused that. It hadn't been bailed out yet and was setting the file on fire in protest:-)

Regards, Joerg http://www.analogconsultants.com/

An interesting way to keep things quiet is the Push-Pull design. Jim Williams app note An70 describes it.

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Basically it keeps things quiet by being mostly a 50% duty cycle switcher and relying on the transformer turns ratio to do all the work. Linear Tech has a newer chip the LT3439 besides the LT1533 in the app note. The app note also has some great pictures of old Tektronix scopes.

I always liked that LT1431/opto isolation method. Very few people know that a TL431 can be used as an OpAmp. I did that trick in most of my OmniComp/GenRad switchers from 1977-1987... predating this appnote by 10 years :-) ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

That is a really, really old trick ;-)

First time I saw it was in a very old Unitrode publication. That was IMO the company with the best SMPS experts.

Regards, Joerg http://www.analogconsultants.com/

Was it more than 34 years ago? ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

You said "predating this appnote by 10 years" and the app note is from

1997. That's a total of 24 years. And yes, it was from before that.

In the really old days they used other shunt regulator chips such as the LM136.

Regards, Joerg http://www.analogconsultants.com/

I can't count, it was 1977 when I first did that ;-) So _20_ years before the appnote ;-)

Can you cite something predating 1977? ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

I have repaired SMPS from before then that worked in such a fashion. Citing isn't possible anymore because there was no Internet back then and I've chucked lots of old manuals over the years because they were no longer useful. They have become tissue and paper bags :-)

Regards, Joerg http://www.analogconsultants.com/

I hate to be smug (sure I do :-), but I think the TL431 was first introduced around 1977... I can recall the TI rep pushing it. ...Jim Thompson

| James E.Thompson, CTO | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | I love to cook with wine. Sometimes I even put it in the food.

Read again :-)

I wrote that really old SMPS did not use the TL431. In fact, some had a discrete version in the shape of a diff amp and a 5.1V or 5.6V zener. One supply of the Methusaleh category transferred it not via opto but a lamp (!), a piece of cardboard tubing and a Cadmium-based LDR.

What made my knuckles white on that one was the fact that they hadn't reversed polarity. Meaning that if the lamp ever failed the output would rail hard and the thing would most likely have blown its gut out. Oh, and no crowbar so whatever was connected would have gone *POOF* as well. Seems they weren't concerned about that ...

I found this supply on a computer scrap yard in the town of Aachen, Germany, around 1980. From some sort of mainframe that was totally outdated back then and most likely discarded by an institute of my alma mater. Used it for a long time but scrapped it when moving to the US because if was 220V only. Big switchers weren't 90-264VAC back then.

Then there was a similar shunt -> opto path in a 1970 vintage gambling machine. Not in a primary side SMPS (it had a linear one) but in the HV generator for the neon lighting. I was very surprised that it had a feedback path at all.

Regards, Joerg http://www.analogconsultants.com/

Thanks. For this purpose the buck switcher is pretty nice since it avoids putting transients back out the input, as well as making the output quiet. There's SMPS quiet and then there's instrument quiet.

Cheers

Phil Hobbs

Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC Optics Electro-optics Photonics Analog Electronics 55 Orchard Rd Briarcliff Manor NY 10510 845-480-2058 email: hobbs (atsign) electrooptical (period) net http://electrooptical.net

Careful with those extra LC filters at the output. They form a series resonant circuit (at least that's how the PWM chip sees them) and can mess with the loops stability.

Regards, Joerg http://www.analogconsultants.com/

Phil makes it to SF once in a while. We have beer here, too.

Three hours, sac to SF, is worst-case. Unless you have to go through Roseville on the way. We just did. It was 15 MPH and 105F in Roseville. 66F as we crossed the Bay Bridge. The gradient was just about 1 deg F per mile after Red Top.

John

I just got back from Amsterdam after an overnight trip. The view from the air was interesting, it reminded me of the early "sim city" games if anyone remembers those. Everything neat and tidy and *engineered*, put there by design not because it grew that way.

And it is indeed flat. I liked it.

John Devereux

I could live in Germany if language etc. wasn't an issue. Well planned, tidy and the countryside isn't visually polluted by billboards, giant signs and so on (you might argue about all the windmills for electric generation). Cars are mostly in very good shape (even those in former East Germany). And your car can escape idle in a lot of spots on the autobahn and get up to 200km/h+ when conditions merit.

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