Multiple output isolated DC/DC supply

Feb 04, 2007 6 Replies

Hi, I need to charge lithium batteries (3 to 12 cell packs) and prevent individual cells from exceeding the desired voltage (4.2v each). This is most commonly done in hobby circles using a charger that takes the overall pack up to the desired total voltage (eg: 12.6v for 3 cells) and a separate balancer circuit to try to keep each cell the same.



What I would prefer is a charger than can charge each cell individually to 4.2v and eliminate the need for the balancer circuit. Single cell lithium charging chips are readily available, and if I were to supply each of these from separate 5v mains power supplies I could daisy chain any number together and achieve my objectives. An example of what I mean is shown in this post if I'm not clear:

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However, I would like to do this from a single 12v car battery source. So I need a step-down design with up to 12 isolated outputs (~5V each). I need at least 3A each, preferably more. Does anyone know of a elegant way of achieving this please? Thanks, David.



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Usually, that for isolating AC. Very difficult to isolate DC in this situation.

Alternative is to switch cells in/out of charger or to switch by-pass loads.

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Off the top of my head I think thats 180w. You could probably get that with one of those Topswithc GX controllers from Power Integrations. 12 secondary windings would track reasonably well.

Although I think you said a car battery for the input.

Then I would probably just use a homebrew open loop half-bridge to get the isolated supplies.

then drive some battery charger chips. I think TI has benchmark or use a simple switcher and homebrew the output side too.

many ways to skin this cat.

"Yzordderrex" wrote in news: snipped-for-privacy@q2g2000cwa.googlegroups.com:

why use separate supplies? just use one high current source....

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The 12 cell pack is my biggest problem. Its not practical to parallel them for charging purposes. You've given me a few ideas to pursue. Thank you, David.

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I'm fast becoming an expert on these chargers. I didn't know what a Li-ion battery pack was two weeks ago. This stuff is great fun. Have you tried those A123 systems batteries. I have wallpaper on my work machine of a guy doing a burnout on a 9 second electric bike powered by Li-ion.

Check it out.

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regards, NEO

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Yes I'm using A123's and LiPo's. The A123's are more forgiving but still need balancing if taken to their boundary voltages. Regards, David.

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