Modding an AM BCB radio for VLF reception

Dec 29, 2008 44 Replies

I'd like to listen in on NIST's 60kHz time broadcasts on WWVB "directly", but I like building things, and besides, I'm too chea... er, "thrifty" to go out and buy a VLF-specific receiver.



Down in the basement (a.k.a. The Gorge of Eternal Electronic Peril) I have a couple of AM/FM clock-radios I've accumulated (yard sale? local thrift shop? I forget). Unlike today's Walkman-alike radios, these tend to have large, discrete, and easy-to-reach components, so I wondered if it would be possible to modify one of these to tune in RF in the WWVB and LF-RFID (125kHz) neighborhoods.



Before pulling anything apaprt I thought I'd check the math see if it was even reasonable. I assume these units are standard superhet designs with a local oscillator and a 455kHz IF section, such as the circuit at:



formatting link



AM BCB: 540-1600 kHz Tuning capacitor: 140- 15 pF (RF) 60- 10 pF (LO) 0- 12 pF (trimmers)



From Ye Olde Traditional Formula:



F = 1/(2 * %pi * sqrt(L * C) )



it follows that, for a fixed L, F varies with 1/sqrt(C). The capacitance of the RF gang of the tuning capacitor has a 10:1 range, so it can control a frequency range of 1:sqrt(10), or 1:3.2. Similarly, the LO section provides a frequency range of 1:sqrt(6), or 1:2.4.



Working this backwards, it looks like an antenna loop designed for this capacitor would be between 620uH and 660uH; choosing 640uH and working forward the RF section would tune from 532 to 1624 kHz.



This means the LO will run from (532+455) or 987kHz to (1624+455) or



2079kHz kHz, a range of 2.1. Calculating from the low end the associated inductor (LO tank coil) would need to be 428uH yielding an LO range of 993-2433kHz; working from the high end we get 586uH, an LO range of 849-2079kHz. Even if I choose a "middle" value of
500uH, my LO calculations imply that the LO will be as much as
200kHz "off" from the ideal mixing frequency of (RF+455kHz) at either end of the dial; since radios appear (in general) to work, I'll have to assume there's a problem with my LO math.

But ignoring that for now (famous last words ), that says that if I stick a 75000uH choke in series with the radio's ferrite loopstick, giving a total inductance of 75640uH, the _RF_ section will (theoretically) have a tuning range of 49-149kHz. _IF_ I can get a LO that tunes in sync with this, that is, 504-604kHz, then the IF section will accept and amplify any AM signal from 49 to 149kHz, envelope-detect it, and feed the result through the receiver's amplifier.



I can see a couple of problems, even if I figure out why my LO math doesn't work out:



1) My desired LO range is 1:1.2, well below what the LO section of the tuning capacitor is designed for (1:2.4). However, it looks like slapping a 100pF disk cap in parallel with the LO section will reduce its range to around 1:1.2, and I'd need to find (or wind) a new tank coil anyway.
2) By putting a (relatively huge) RF choke in series with the loopstick antenna, I'm creating a fairly unbalanced "tapped inductor". I have no idea what problems might result from this.
3) I'll be limited to broadcast-alike (10kHz AM) or similar signals unless I want to add a BFO. Since curiosity is what's prompting me, I can live with this restriction.
4) Something Completely Different that I haven't even considered.

Has anyone tried this? I looked around the 'web a bit, and did find some "upconverter kits" which appear to turn a superhet receiver into a super-superhet receiver , but no one attempting to directly modify an AM receiver.



I have a couple of other items with higher priority (e.g. my "Federal and State 2008 Final Tax Exam") I have to get out of the way before I'll have time to solder anything, but I would like to hear from anyone who caes to comment (especially on my math ).



Thanks...


Frank McKenney



-- All scientific men were formerly accused of practicing magic. And no wonder, for each said to himself, "I have carried human intelligence as far as it will go, and yet So-and-so has gone further than I. Ergo, he has taken to sorcery." -- Baron de Montesquieu



-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)


Your front end (tuned antenna coil) will have a high enough Q and enough arithmetic selectivity to limit the bandwidth to probably much less than 10 kHz. The antenna will tune sharper than the IF bandwith.

Don't forget most of these are AC/DC "hot chassis" designs with one side of the line connected to the chassis or to a floating common buss.

Tuning caps were typically 365 pF for the antenna, and 140 pF for the LO. The LO coils are tapped, and used in a Hartley oscillator configuration (usually a 6BE6 converter stage.) There are several on-line calculators for determing resonance. You won't have much tuning range with a 365 pF cap. Getting the stages to track will be even harder if you want to tune either side of 60 kHz that is... And the antenna stage tracking will be sharp and very critical.

An up converter would work, but then you'd be fighting AM BCB station blowby. I'd redesign the set for fixed single frequency on 60 kHz using new LC values for the LO and antenna. Forget using the existing LO and Antenna coils, they won't contribute much reactance to total values you'll need.

Pete

"Tio Pedro" "Frank McKenney"

** Try actually reading the OP's post - pal.

" I have a couple of AM/FM clock-radios I've accumulated... "

These are transistor radios with small transformers isolating the AC mains.

** Where did you get the wacky ides the OP has tube radios ?

.... Phil

Can you hear a one HZ signal?

http://improve-usenet.org/index.html aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages. If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you\'re crazy.

You really have two choices: either up-convert or rebuild the front end. Just adding an inductor is going to reduce the sensitivity of the ferrite rod aerial ("antenna" - U.S.) and would have significant implications for the stability of the LO, so is unlikely to be successful. Up-conversion is probably the preferred option.

My VLF up-converter just consists of three dual-gate FETs (I have a boxful of BF900) - one for the LO, one as a mixer, and one as a gain-controlled RF amplifier. The hardest part of the whole job was winding the coils!

Bob

May be a moot point if you're just doing this for the heckuvit but there's nothing to listen to per se at WWVB since the time is encoded with pulse width modulation, ie no voice.

GL, Bill

"Frnak McKenney" skrev i meddelelsen news:JsidnbYp05epoMXUnZ2dnUVZ snipped-for-privacy@earthlink.com...

Superhet seems like massive overkill to me. Would it not be better to use a some kind of direct conversion receiver?

My design was TRF.

--

formatting link

aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages.

If you have broadband, your ISP may have a NNTP news server included in your account:

formatting link

There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you're crazy.

Ah. Hadn't considered that.

Although... the Q of the loopstick+tuning_cap might be high, but I wonder about the effect of (loopstick+RF_choke) on the L part of LC. Especially when L(choke):L(antenna) is > 100:1. But I guess I'll find that out along the way.

Even those with power transformers can have exposed 115VAC "hot spots" once one opens up the box. Thanks for the reminder.

I've been using Scilab. I started off using OpenOffice's spreadsheets, but there's something about the way a spreadsheet works that doesn't feel comfortable to me when I'm playing around.

Won't "much tuning range" be controlled by the min-to-max capacitance ratio? (Okay, its square root.)

Right. The upconverter is, in essence, a rebroadcaster... sort of like when one of my nieces gets an e-mail message and replies by "texting".

Agreement on the "won't contribute much", since we're talking about neighborhoods of 600uH vs. 75000uH. As to the fixed-frequency part, I may have to fall back on that, but I'm kind of curious about what the entire 50-150kHz spectrum "sounds" like from an AM receiver's point of view.

Frank McKenney

-- The world is divided into two groups of people: Those to whom "No user serviceable parts inside" is a warning, and those to whom it is an open challenge and provocation!

-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)

I _think_ so, but I also seem to recall seeing some recent boxes that were trasnformerless. In any case, it's always good to remember that it all _starts_ as 115VAC.

Pete may have been looking at some of the stuff from the bottom layer. I won't swear that there _isn't_ a 50C5-based radio in there _some_where; I know I ran across a somewhat moldy tube-based guitar amp a few weeks back.

Frank

-- An education isn't how much you have committed to memory, or even how much you know. It's being able to differentiate between what you do know and what you don't.ÿ -- Anatole France

-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)

Bob,

Thanks for the feedback.

I can believe you on the sensitivity question, but I don't think I follow the part about destabilizing the LO, which will have its own tank coil. This is separate from the aerial-RF-Choke combination. Or did I miss something? (I realize the LO tank coil/transformer will need to be replaced... once I can figure out what inductance it ought to have. These calculations would be so much _easier_ if it weren't for all the silly multiplication and division stuff. )

Yes. I strongly suspect that I'll get much better results by re-winding the aerial ("mermaid" -- Walt Disney ) than by simply adding a 75,000uH inductor in series with the existing one, but I haven't goten around to calculating how many turns of #26 magnet wire that would take. "A bunch", I suspect.

Frank

-- If a little knowledge is dangerous, where is the man who has so much as to be out of danger? -- Thomas Henry Huxley, 1877

-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)

Bill,

Thanks for the comments.

I'm hoping that what I build will at least give me some idea of the WWVB signal strength. I started out being curious about the various "Atomic clocks" and thought about building a dedicated

60kHz WWVB receiver, but one of the problems one runs into with an idea like that is that "debugging" can be exremely frustrating without some piece of equipment that can offer a "second opinion".

It's a question of "navigating" towards a solution. Without some sort of compass -- or at least some recognizable waypoints -- you have no idea if you're getting closer to a working design, going in circles, or moving further and further away. VOMs, 'scopes, signal generators, spectrum analyzers, PRINT/printf(), and even (Ack! Phlbbbbt!) 16" tall fanfold core dumps are all tools we have created for helping us find our way through mazes where our everyday senses are useless.

And, as you say, I'm just curious: if WWVB is out there, unheard (by me, so far), I wonder what else might be?

Frank

-- If you are not being criticized, you may not be doing much. -- Donald Rumsfeld

-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)

I did this chip design some 34 years ago...

formatting link

It may offer some clues.

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Labor Unions Cause Global Warming

Could be. The trouble is, when one is starting out on a trip into unfamiliar territory, it's hard to know whether skis, a canoe, or a Mercedes is more likely to help one reach one's destination.

It has been a long time since I wired any RF circuitry, and while I know _about_ various receiver designs, this is my first attempt to _create_ one. Since I lack the experience to base my judgement on, I need to gain some -- probably with a lot of pain and frustration, since that's the usual way it is gained. My hope is that, by the time I finish making this "converted" receiver work

-- or decide to abandon it -- I will have learned enough to do a better job on my next attempt.

Attempting to modify an existing design this way is, for me, an attempt to refresh my understanding of RF design principles -- including the math -- by testing what I think _ought_ to work against what _does_ work. And I believe that I will learn as much from hacking a $5 radio as I might by ordering $50 worth of parts from Digi-Key and starting from scratch.

But we'll see.

Frank

-- Computers, like leftovers, make you feel smart TWICE: Once, when you carefully select all the best equipment and components, and again when you manage to get SOMETHING working despite the fact that none of the new stuff does what you thought it would. -- Dr. E.A. McKenney

-- Frank McKenney, McKenney Associates Richmond, Virginia / (804) 320-4887 Munged E-mail: frank uscore mckenney ayut mined spring dawt cahm (y'all)

For $14 you can buy a decent converter- and put it on a decent receiver.

formatting link

WWVB may be strong, but you may never know with your idea, - not knowing your converted receiver's sensitivity, immunity to overload, images and the ability to have a decent antenna.

Dale W4OP

Many transistor radios use a single transistor converter stage, that both oscillates at the LO frequency and mixes the RF down to the IF. So the antenna circuit tuning interacts with the LO tuning circuit. If you allow the separation between RF and LO to get too small then the interaction becomes stronger, impacting stability.

I would take the converter stage out, or convert it to a low-gain preamplifier. Then I'd put in a front end circuit featuring separate LO and mixers. I'd probably try some combination of padding capacitors on the LO to get the right range while keeping impedances more or less the same as they are in the current radio, but I'd probably also plan on putting a separate antenna fine-tune capacitor, if for no other reason than to allow me to use a nice narrow RF circuit.

Yup.

Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html

For just WWV TRF would probably be better. This would allow you amplification at two frequencies (60kHz and baseband), and as long as you don't want to change frequencies you don't have to muck about with tracking.

For the OP's desired 60 - 125kHz, a superhet would probably provide the best quality, although DC may provide an economical "production" solution.

Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html

The WWVB receiver design on the SED page of my website is TRF and uses the AGC voltage as the method of signal detection.

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona 85048 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Labor Unions Cause Global Warming

[snip]

Never mind that. I just want to know who named their kid Frnak.

-- Paul Hovnanian snipped-for-privacy@hovnanian.com

----------------------------------------------------------------------- Have gnu, will travel.

Too cheap? Don't bother reading further.

Like to build things? This would seem to be a great project for a software defined radio.

formatting link
You might be able to rescue a few components from an old AM radio for the front end r.f. stuff. But do the rest on a fast processor with decent A/D capability. 60 kHz is slow enough that the project shouldn't need every last bit of performance enhancing trickery.

Paul Hovnanian paul@hovnanian.com ----------------------------------------------------------------------- Have gnu, will travel.

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required