Low Voltage Cutout

Nov 20, 2008 3 Replies

Hi



I have an access control system running off a float charged battery. If there is a power outage of +-8 Hours, the battery drops to a level lower than the access-control system can handle, and then it does not recognise the tags (the readers actually lockup, but the maglocks stay locked).



I was thinking of putting a 9v zener diode on the battery, running a relay coil, that will cause the load to be disconnected when the battery is at 9v. one problem i see with this is that when the load is disconnected, the battery can 'bounce' up to above 9v again, which will cause the relay to keep on chattering,.



Is my understanding correct, and is there an inmprovement that will eliminate the chatter


BATTERY --------------------------|> ZENER DIODE------- RELAY COIL |



---------------------------------------------------------- RELAY COIL


I'd go for a circuit with an adjustable undervoltage trip point. Once power returns,the charging voltage is sensed and the circuit returns to normal.

I propose one comparator set up with hysteresis, one V reference and a transistor to drive the relay..

Alternatively a DTL circuit could be made up. Extra relay contacts can sometimes put to use for circuit function.

D from BC myrealaddress(at)comic(dot)com British Columbia Canada

If the load circuit is sure to pull the voltage down to zero quickly, you can use the voltage on the load side to do the positive feedback. The most extreme version would be to have a push button you need to press to turn the system back on.

If it is a 12V battery, 9V is too low. You want to disconnect the battery at somewhere between 10.5 and 11 volts - higher is better for the battery.

To prevent the "bounce syndrome", hold the relay energized through its own open point. Something like this:

N/O Relay Contact Battery(+) ---+---o--- | ^---o---+----> to load k| | [D1] [Zd] 11 volts | | +--------+------+ | + | |k Charger [Relay] [D3] | - | | Battery(-) ---+--------+------+

When the battery V drops below 11 volts, the relay drops and the contact opens, isolating the battery from the load and the zener. D1 prevents the relay from "seeing" the battery voltage, and D3 absorbs the inductive kick from the relay dropping out. When the power is restored, the charger turns on and energizes the relay, reconnecting the load.

Use a Schottky for D1, because it has a lower voltage drop than a regular diode. If that still presents an unacceptable voltage drop, use a double pole relay and replace the diode with the second normally open contact.

You can use a differnt zener or a TL431 to set the drop out voltage, but unless your battery spec says you can safely discharge it below 10.5 volts, I recommend you use the

11 volt dropout point.

Ed

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required