Names can be confusing, so here's what I'm doing....
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When 12VDC is applied to the input, I need a 12VDC output for 5 seconds. Then output will go back off and stay off until the input goes to zero. Then cycle starts again.
Current for both legs is in the 10-50ma range.
A simple on-delay timer would work but I'm having trouble finding one with NC contacts. Tons of stuff $100+, but for this application, it has to be under $20.
seconds. Then output will go back off and stay off until the input goes to zero. Then cycle starts again.
finding one with NC contacts. Tons of stuff $100+, but for this application, it has to be under $20.
mechanical
Vcc)
I was going to say this sounded like a perfect fit for a 555 timer. (So what's the best RC combo to get 5 seconds from a 555?)
George H.
I used to know all that stuff by heart, but I've been swapping modules too long. This not the usual rush job, so it's a nice change to be able to spend some time on it. Now I'm off to re-learn all the RC stuff.
In industrial relay timer parlance, we'd call that an "interval timer". An "off delay" timer would drop out a period of time after the power was removed (a more rare beast since it would have two power supplies or a big capacitor inside). An interval timer is/was just an on delay timer with logic inversion before the relay driver, so it pulled in immediately upon connection to the power source and drops out after the delay.
The terms are used differently in different domains so I wouldn't count on them being valid in any particular instance. For example, some cretinous poltroons will refer to a recycle timer as an "interval timer".
They're okay.. depends on the type of 555- CMOS or the old bipolar type. 5 seconds is short enough that almost anything will work. A low leakage type electrolytic of 10uF to 100uF would be cheapest in volume, for one-off, maybe a CMOS 555, a ceramic 1uF with a 5M resistor but voltage coefficient might come into play. A tantalum 10uF with 470K should work without problems.
There are two impediments to accuracy with this sort of thing- the tolerance/leakage of the cap, resistors and chip (mostly the cap) and how precisely the cap voltage is reset to zero. If, say, 4-6 seconds delay with a reasonable minimum off time is okay, then you don't need to worry much about this sort of thing.
In the line of industrial timers I designed a couple careers ago, I would clamp the cap to within some mV and used a relatively high voltage for the comparison (about 20V, IIRC) so the accuracy was excellent even if the reset time was relatively short. They used all discrete components, the 555 was available but I could see no advantages at all in using it (I did manage to make a PI temperature controller for bench top hydraulic presses with a 555 as the only active component).
If you need more like 1-5% accuracy, the resistor can be trimmed to compensate for the cap tolerance. If you're building a lot of them, a microcontroller with either a calibrated RC oscillator (1%-ish accuracy without adjustment) or a crystal (accuracy probably limited by the reset circuit) would be better.
e an Al electrolytic... though I do have big 10uF film caps... spendy.)
Nice thanks, I've been sorta penciling tantalums out of my design brain. Though I did use a big one ~100uF for a triangle wave thingie years ago. The one 'gotcha' you left out was a clean voltage reference for the compara tor. I semi-screwed up the above triangle wave generator and used the posi tive supply rail as the reference. There was this little occasional 'hick
-up' in the frequency when a 'bang-bang' heater circuit in the same instrum ent would turn on and drop the positive rail by some ~10's of mV.
Yup.. even though the value of the supply voltage cancels out (if stable), any noise or other variations in the reference/charging voltage during a cycle will result in shorter (usually the problem) or longer time. So you usually will want to use the same regulated voltage for both RC charging and for the voltage reference.
It's tempting to try to coax a bit more time out of a given value of (expensive) film cap by pushing further out on the RC curve, but that increases noise sensitivity, so it's probably best to stick to around one time constant unless you've carefully designed around that kind of requirement.
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